Rolling element bearings are essential components of rotating machinery. The spherical roller bearing (SRB) is one variant witnessing increasing use because it is self-aligning and can support high loads. It is becoming increasingly important to understand how the SRB responds dynamically under a variety of conditions. This study introduces a computationally efficient, three-degree-of-freedom, SRB model that was developed to predict the transient dynamic behaviors of a rotor-SRB system. In the model, bearing forces and deflections were calculated as a function of contact deformation and bearing geometry parameters according to the nonlinear Hertzian contact theory. The results reveal how some of the more important parameters, such as diametral clearance, the number of rollers, and osculation number, influence ultimate bearing performance. One pair of calculations looked at bearing displacement with respect to time for two separate arrangements of the caged side-by-side roller arrays, when they are aligned and when they are staggered. As theory suggests, significantly lower displacement variations were predicted for the staggered arrangement. Following model verification, a numerical simulation was carried out successfully for a full rotor-bearing system to demonstrate the application of this newly developed SRB model in a typical real world analysis. 1. Introduction Bearings are one of the most important components in mechanical systems, and their reliable operation is necessary to ensure the safe and efficient operation of rotating machinery [1]. For this reason, a multipurpose dynamic roller bearing model capable of predicting the dynamic vibration responses of rotor-bearing systems is important. However, bearings introduce nonlinearities, often leading to unexpected behaviors, and these behaviors are sensitive to initial conditions. For rolling element bearings, the significant sources of nonlinearity are radial clearance between the rolling elements and raceways and the nonlinear restoring forces between the various curved surfaces in contact. A special type of nonlinearity is introduced to the system if the contact surfaces have distributed defects, such as waviness, or localized defects, such as inner or outer ring defects. Goenka and Booker [2] extended the general applicability of the finite element method to include spherical roller bearings (SRBs). In their research, triangular finite elements with linear interpolation functions were used to model the lubricant film. Loading conditions for spherical roller bearings with elastohydrodynamic and
References
[1]
T. A. Harris, Rolling Bearing Analysis, John Wiley & Sons, New York, NY, USA, 2001.
[2]
P. K. Goenka and J. F. Booker, “Spherical bearings: static and dynamic analysis via the finite element method,” Journal of Lubrication Technology, vol. 102, no. 3, pp. 308–319, 1980.
[3]
R. J. Kleckner and J. Pirvics, “Spherical roller bearing analysis,” Journal of Lubrication Technology, vol. 104, no. 1, pp. 99–108, 1982.
[4]
S. Creju, I. Bercea, and N. Mitu, “A dynamic analysis of tapered roller bearing under fully flooded conditions part 1: theoretical formulation,” Wear, vol. 188, no. 1-2, pp. 1–10, 1995.
[5]
S. Creju, I. Bercea, and N. Mitu, “A dynamic analysis of tapered roller bearing under fully flooded conditions part 2: results,” Wear, vol. 188, no. 1-2, pp. 11–18, 1995.
[6]
H. Krzemiński-Freda and B. Warda, “Correction of the roller generators in spherical roller bearings,” Wear, vol. 192, no. 1-2, pp. 29–39, 1996.
[7]
U. Olofsson and S. Bj?rklund, “3-D surface analysis of worn spherical roller thrust bearings,” International Journal of Machine Tools and Manufacture, vol. 38, no. 5-6, pp. 485–493, 1998.
[8]
T. J. Royston and I. Basdogan, “Vibration transmission through self-aligning (spherical) rolling element bearings: theory and experiment,” Journal of Sound and Vibration, vol. 215, no. 5, pp. 997–1014, 1998.
[9]
U. Olofsson, S. Andersson, and S. Bj?rklund, “Simulation of mild wear in boundary lubricated spherical roller thrust bearings,” Wear, vol. 241, no. 2, pp. 180–185, 2000.
[10]
I. Bercea, D. Nélias, and G. Cavallaro, “A unified and simplified treatment of the non-linear equilibrium problem of double-row rolling bearings—part 1: rolling bearing model,” Proceedings of the Institution of Mechanical Engineers J, vol. 217, no. 3, pp. 205–212, 2003.
[11]
M. Cao, “A refined double-row spherical roller bearing model and its application in performance assessment of moving race shaft misalignments,” Journal of Vibration and Control, vol. 13, no. 8, pp. 1145–1168, 2007.
[12]
M. Cao and J. Xiao, “A comprehensive dynamic model of double-row spherical roller bearing—model development and case studies on surface defects, preloads, and radial clearance,” Mechanical Systems and Signal Processing, vol. 22, no. 2, pp. 467–489, 2008.
[13]
M. T. van Zoelen, C. H. Venner, and P. M. Lugt, “The prediction of contact pressure-induced film thickness decay in starved lubricated rolling bearings,” Tribology Transactions, vol. 53, no. 6, pp. 831–841, 2010.
[14]
S. P. Harsha and P. K. Kankar, “Stability analysis of a rotor bearing system due to surface waviness and number of balls,” International Journal of Mechanical Sciences, vol. 46, no. 7, pp. 1057–1081, 2004.
[15]
S. P. Harsha, K. Sandeep, and R. Prakash, “Non-linear dynamic behaviors of rolling element bearings due to surface waviness,” Journal of Sound and Vibration, vol. 272, no. 3–5, pp. 557–580, 2004.
[16]
J. Sopanen and A. Mikkola, “Dynamic model of a deep-groove ball bearing including localized and distributed defects—part 1: theory,” Proceedings of the Institution of Mechanical Engineers K, vol. 217, no. 3, pp. 201–211, 2003.
[17]
J. Sopanen and A. Mikkola, “Dynamic model of a deep-groove ball bearing including localized and distributed defects—part 2: implementation and results,” Proceedings of the Institution of Mechanical Engineers K, vol. 217, no. 3, pp. 213–223, 2003.
[18]
E. P. Gargiulo Jr., “A simple way to estimate bearing stiffness,” Machine Design, vol. 52, no. 17, pp. 107–110, 1980.
[19]
B. J. Hamrock and D. Dowson, “Isothermal elastohydrodynamic lubrication of point contacts—part I: theoretical formulation,” Journal of Lubrication Technology, vol. 98, no. 2, pp. 223–229, 1976.
[20]
D. E. Brewe and B. J. Hamrock, “Simplified solution for elliptical-contact deformation between two elastic solids,” Journal of Lubrication Technology, vol. 99, no. 4, pp. 485–487, 1977.
[21]
B. J. Hamrock, Fundamentals of Fluid Film Lubrication, McGraw-Hill, New York, NY, USA, 1994.