Chill casting of magnesium alloy samples with secondary alloying elements of Cu, Ca and Sn at % w.t. concentrations in the range 1–5, 0.1–5 and 0.1–3 respectively, gave rise to appreciably enhanced resistance to high-temperature creep, while maintaining good heat conductivity. The latter was considered to be driven by Cu and Mg-Cu intermetallics while it was clear that Sn mediated the high-temperature performance, mainly via networks of Mg 2Sn and MgCaSn precipitates along the Mg matrix grain boundaries. It was postulated that Sn formed intermetallics by preferential substitution of Ca atoms and, thus, did not degrade the heat conductivity by retaining Cu. The % w.t. stoichiometry with the optimum combination of heat conductivity and resistance to high-temperature creep was found to be Mg-3Cu-1Ca-0.1Sn.
References
[1]
Guo, K.W. A review of magnesium/magnesium alloys corrosion and its protection. Recent Pat. Corros. Sci. 2010, 2, 13–21, doi:10.2174/1877610801002010013.
[2]
Hakamada, M.; Furuta, T.; Chino, Y.; Chen, Y.; Kusuda, H.; Mabuchi, M. Life cycle inventory study on magnesium alloy substitution in vehicles. Energy 2007, 32, 1352–1360, doi:10.1016/j.energy.2006.10.020.
[3]
Antipas, G.S.E. A review of gas atomization and spray forming phenomenology. Powder Metall. 2013, 56, 317–330.
[4]
Antipas, G.S.E. Spray forming of al alloys: Experiment and theory. Mater. Res. 2012, 15, 131–135, doi:10.1590/S1516-14392012005000007.
[5]
Antipas, G.S.E.; Lekakou, C.; Tsakiropoulos, P. Microstructural characterisation of Al―Hf and Al―Li―Hf spray deposits. Mater. Charact. 2011, 62, 402–408, doi:10.1016/j.matchar.2011.02.001.
[6]
Antipas, G.S.E. Modelling of the break up mechanism in gas atomization of liquid metals Part II. The gas flow model. Comput. Mater. Sci. 2009, 46, 955–959, doi:10.1016/j.commatsci.2009.04.046.
[7]
Antipas, G.S.E. Modelling of the break up mechanism in gas atomization of liquid metals. Part I: The surface wave formation model. Comput. Mater. Sci. 2006, 35, 416–422, doi:10.1016/j.commatsci.2005.03.009.
[8]
Antipas, G.S.E. Mathematical Modeling of Metal Spray Forming. University of Oxford, Oxford, UK, 1998.
[9]
Zhou, D.W.; Liu, J.S.; Peng, P.; Chen, L.; Hu, Y.J. A first-principles study on the structural stability of Al2Ca Al4Ca and Mg2Ca phases. Mater. Lett. 2008, 62, 206–210, doi:10.1016/j.matlet.2007.04.110.
Xiao, Z.H.; Luo, J.R.; Wu, S.S.; Li, D.N.; Mao, Y.W.; Song, X.J. Study on a semi-solid rheo-diecasting process with AZ91D alloy slurry. J. Mater. Eng. Perform. 2004, 13, 60–63, doi:10.1361/10599490417641.
[12]
Aljarrah, M.; Medraj, M.; Wang, X.; Essadiqi, E.; Muntasar, A.; Dénès, G. Experimental investigation of the MgAlCa system. J. Alloys Compd. 2007, 436, 131–141, doi:10.1016/j.jallcom.2006.07.034.
[13]
Pekguleryuz, M.O.; Baril, E. Creep resistant magnesium diecasting alloys based on alkaline earth elements. Mater. Trans. 2001, 42, 1258–1267, doi:10.2320/matertrans.42.1258.
[14]
Bakhsheshi-Rad, H.R.; Idris, M.H.; Kadir, M.R.A.; Farahany, S.; Lotfabadi, A.F.; Suhasril, A.A. Effect of secondary phase on the corrosion behavior of Mg-Ca and Mg-Zn binary alloys. Adv. Sci. Lett. 2013, 19, 2553–2557, doi:10.1166/asl.2013.4975.
[15]
Salahshoor, M.; Guo, Y. Biodegradable orthopedic magnesium-calcium (MgCa) alloys. Process. Corros. Perform. Mater. 2012, 5, 135–155.
[16]
Avraham, S.; Katsman, A.; Bamberger, M. Strengthning Mechanisms in MG-AL-SN Based Alloys. In Proceedings of Magnesium International Conference, Haifa, Israel, 15–19 February 2009; pp. 471–475.
[17]
Zajas, J.; Heiselberg, P. Determination of the local thermal conductivity of functionally graded materials by a laser flash method. Int. J. Heat Mass Transf. 2013, 60, 542–548, doi:10.1016/j.ijheatmasstransfer.2013.01.030.
[18]
Takeuchi, A.; Yubuta, K.; Inoue, A. Phase stability of Cu2Mg and CuMg2 compounds against noncrystallizations analyzed with a plastic crystal model. Intermetallics 2008, 16, 1273–1278, doi:10.1016/j.intermet.2008.08.001.
[19]
Chino, Y.; Kobata, M.; Iwasaki, H.; Mabuchi, M. Tensile properties from room temperature to 673 K of Mg-0.9 mass % Ca alloy containing lamella Mg2Ca. Mater. Trans. 2002, 43, 2643–2646, doi:10.2320/matertrans.43.2643.
[20]
Arróyave, R.; Liu, Z.-K. Intermetallics in the Mg-Ca-Sn ternary system: Structural, vibrational, and thermodynamic properties from first principles. Phys. Rev. B 2006, 74, 174118, doi:10.1103/PhysRevB.74.174118.