This paper presents the design and optimization of a Galilean laser optical system incorporating a Kerr-based nonlinear aspherical lens (NAL) for variable beam divergence control. The system retains the classical axial-shift zoom principle while replacing the conventional precision-polished positive aspherical lens with a Kerr nonlinear element modeled as an equivalent aspherical surface. The Kerr effect introduces an intensity-dependent refractive index modulation that compensates for spherical aberrations, thereby improving wavefront quality. The optical design was developed and optimized using Zemax in multi-configuration mode. A compact afocal beam-expanding and collimating system is proposed for a 1064 nm laser source with an initial divergence of approximately 5 mrad and an input beam diameter of 1 mm. The system provides a continuously tunable expansion ratio from 4× to 20×, reducing the output divergence to as low as 0.25 mrad. Across all configurations, the optimized design achieves a root means square (RMS) wavefront aberration below λ/14, reaching the diffraction limit. Compared with conventional zoom systems, the proposed configuration offers comparable optical performance with reduced alignment sensitivity and improved manufacturability, demonstrating the practical potential of Kerr-based nonlinear aspherical lenses for variable-divergence laser applications.
References
[1]
Wang, P.F., Xiang, Y., Gao, J. and Wang, J.K. (2015) Design of Collimating and Beam Expanding Laser System. ActaOpticaSinica, 35, Article 0922007. https://doi.org/10.3788/aos201535.0922007
[2]
Ge, J.Q., Qin, Y.X., Liu, X.D., et al. (2019) Design of Variable Spot and Zoom Optical System for Laser Cutting. ActaOpticaSinica, 39, Article 0222001. https://doi.org/10.3788/aos201939.0222001
[3]
Pan, C., Cui, Q., Tong, J. and Zhang, D. (2011) Optical Design of Laser Diode Beam-Shaping System with Variable Divergence Angle. Optik, 122, 2230-2234.
[4]
Zhi, Q., Sun, W., Sun, J. and Li, J. (2012) Beam Shaping of Semiconductor Laser by Using Meniscus Lens and Cylindrical Lens. Optics & Laser Technology, 44, 2064-2069.
[5]
Imeri, A. and Reza, S.A. (2023) Low-Loss Tunable Beam Collimator and Expander Assembly with No Moving Parts Using an Engineered Diffuser and Varifocal Lenses. JournaloftheOpticalSocietyofAmericaA, 40, 1434-1442. https://doi.org/10.1364/josaa.489081
[6]
Carrasco-Casado, A., Sasaki, K., Oshima, Y. and Toyoshima, M. (2022) Prototype of a Beam-Divergence Control System for a Small Satellite Optical Communication Terminal. Frontiers in Physics, 10, Article 878488.
[7]
Serkan, M. and Kirkici, H. (2008) Optical Beam-Shaping Design Based on Aspherical Lenses for Circularization, Collimation, and Expansion of Elliptical Laser Beams. Applied Optics, 47, Article 230. https://doi.org/10.1364/ao.47.000230
[8]
Ji, J., Yang, S. and Feng, Y. (2025) Research on Large Divergence Angle Laser Ranging System. Photonics, 12, Article 482. https://doi.org/10.3390/photonics12050482
[9]
Laser Focus World (2017) How to Select the Right Laser Beam Expander. Laser Focus World, 53, 53-56.
[10]
Lützen, P., Christ, F., Kirchner, S. and Lezius, M. (2019) Design and Construction of an Infrared Laser Transmitter for the miniSLR System. DLR Report, 1-12. https://elib.dlr.de/126806/
[11]
Thanh, Q.P., Quang, Q.H. and Quoc, T.T. (2025) Optimization of Adaptive Nonlinear Aspherical Microlens Using Zemax. JournalofMilitaryScienceandTechnology, 105, 106-112. https://doi.org/10.54939/1859-1043.j.mst.105.2025.106-112
[12]
Thanh, Q.P., Quoc, T.T., Thu, C.N., et al. (2023) Opto-Induced Surface of Kerr Medium. CASEAN8, 471-477.
[13]
Tsai, P.S., Migliori, B., Campbell, K., Kim, T.N., Kam, Z., Groisman, A., et al. (2007) Spherical Aberration Correction in Nonlinear Microscopy and Optical Ablation Using a Transparent Deformable Membrane. Applied Physics Letters, 91, Article 191102. https://doi.org/10.1063/1.2804014
[14]
DeHoog, E.A. (2021) Anamorphic Zoom Lens Based on Rotating Cylindrical Lenses. Optics Express, 29, Article 12206. https://doi.org/10.1364/oe.422097
[15]
Jiang, L., Zeng, C.M. and Hu, T.T. (2017) Design of Laser Afocal Zoom Expander System. 2017 International Conference on Optical Instruments and Technology: Optical Systems and Modern Optoelectronic Instruments, Beijing, 28-30 October 2017, Article 1061619. https://doi.org/10.1117/12.2295172
[16]
Quy, H.Q., Tuan, D.Q., Thanh, T.D. and Thang, N.M. (2018) Enhance of Optical Trapping Efficiency by Nonlinear Optical Tweezers. Optics Communications, 427, 341-347. https://doi.org/10.1016/j.optcom.2018.06.062
[17]
Quang, Q.H., Doan, T.T., Quoc, T.D. and Manh, T.N. (2018) Nonlinear Optical Tweezers for Longitudinal Control of Dielectric Particles. Optics Communications, 421, 94-98. https://doi.org/10.1016/j.optcom.2018.03.068
[18]
Quang, Q.H., Doan, T.T., Quoc, T.D., Thanh, V.D., Xuan, K.B., Nguyen, L.L., et al. (2020) Nonlinear Microscope Objective Using Thin Layer of Organic Dye for Optical Tweezers. The European Physical Journal D, 74, Article No. 52. https://doi.org/10.1140/epjd/e2020-100520-7
[19]
A?t-Ameur, K. and Hasnaoui, A. (2025) Some Insights on Kerr Lensing Effects. Photonics, 12, Article 596. https://doi.org/10.3390/photonics12060596
[20]
Ho Quang, Q., Mai Van, L., Thai Doan, T., Bui Xuan, K., Nguyen Manh, T. and Ho Dinh, Q. (2020) Optical Bistability of Partial Reflection-Coated Thin Film of Oil Red O. Applied Optics, 59, Article 5664. https://doi.org/10.1364/ao.391634
Yu, B., Lin, Z., Chen, X., Qiu, W. and Pu, J. (2020) Impact of Nonlinear Kerr Effect on the Focusing Performance of Optical Lens with High-Intensity Laser Incidence. Applied Sciences, 10, Article 1945. https://doi.org/10.3390/app10061945
[24]
Ning, J., Zhang, W., Cao, C., Feng, Z., Zeng, X., Wang, T., et al. (2019) Collimation of Laser Diode Beams for Free Space Optical Communications. Infrared Physics & Technology, 102, Article 102996. https://doi.org/10.1016/j.infrared.2019.102996
[25]
Serkan, M. (2007) Optical Beam Shaping for Circularization, Collimation and Expansion of Laser Beams. Ph.D. Thesis, University of Nevada.
[26]
Lam, N.T. (2018) Investigating Third Order Nonlinear Optical Properties of Organic Dyes by Nonlinear Refractive Index and Nonlinear Absorption Index and Application. Ph.D. Dissertation, Ho Chi Minh City University of Science.
[27]
Sun, H. (2015) A Practical Guide to Handling Laser Diode Beams. SPIE Press.