Innovative Outdoor Jacket Design Featuring Honeycomb Thermal Layers with Graphene/Silver Integration for Enhanced Thermal Conductivity

Outdoor jackets are engineered to protect against extreme weather while ensuring comfort and safety. Key to this protection is the thermal properties, achieved through insulation materials like down feathers and synthetic fibers, which trap heat and minimize heat loss. Resistance to wind, rain, and snow is provided by waterproof and windproof fabrics, while breathability allows moisture to escape, maintaining a comfortable microclimate. Air permeability and water resistance are essential for achieving this balance. This study examines two outdoor jacket prototypes with six material layers each. The outer layer (Layer 1) consists of 100% polyester coated with polyurethane for waterproofing. Inner layers (Layers 2, 3, and 6) use wool/cotton and wool/polyamide blends, offering insulation and moisture-wicking properties. Down feathers are used as the filling material, providing excellent warmth. Advanced materials like graphene and silver honeycomb fabrics were included to enhance thermal conductivity and regulate heat transfer. Performance testing focused on thermal conductivity, comfort (water and air permeability), and mechanical properties like tensile strength and tear resistance. Tests also assessed spray application and fastness to evaluate durability under environmental exposure. Results showed that jackets with silver-infused honeycomb fabrics had superior thermal conductivity, enabling better heat regulation and comfort in harsh conditions. The findings highlight the advantages of integrating silver honeycomb fabrics into outdoor jackets. These materials enhance insulation, thermal regulation, and overall comfort, making them ideal for high-performance designs. Incorporating such fabrics ensures functionality, durability, and user protection in extreme environments.