全部 标题 作者
关键词 摘要

OALib Journal期刊
ISSN: 2333-9721
费用:99美元

查看量下载量

相关文章

更多...

WC颗粒增强镍基涂层对Q345钢耐腐蚀性能及磨损性能的影响
Effect of WC Particle Reinforced Nickel-Based Coatings on Corrosion Resistance and Wear Properties of Q345 Steel

DOI: 10.12677/ms.2025.151003, PP. 18-27

Keywords: 激光熔覆,WC增强镍基涂层,微观组织,耐腐蚀性能,摩擦磨损性能
Laser Cladding
, WC Reinforced Nickel-Based Coatings, Microstructure, Corrosion Resistance, Friction and Wear Properties

Full-Text   Cite this paper   Add to My Lib

Abstract:

本文采用激光熔覆技术在Q345钢表面熔覆两种镍基涂层,并分析两种涂层的微观组织、相结构,以及涂层对Q345钢的硬度、耐腐蚀和耐磨损等性能的影响。结果表明,WC增强镍基涂层与Q345钢基体形成良好的冶金结合,表面无明显缺陷;涂层内丰富的镍铁金属间化合物Ni3Fe,还有分解的次生碳化物W2C等。这些微观组织、结构使得复合涂层具有更高的显微硬度和更好的耐蚀性能。其中相较于Ni2涂层,Ni1涂层具有更小的腐蚀电流和更大的腐蚀电压,防腐性能好,发生腐蚀的倾向小;同时Ni1涂层也具有更高的硬度和更为优异的耐磨性能。
In this paper, two kinds of nickel-based coatings are melted on the surface of Q345 steel by laser cladding technology, and the microstructure and phase structure of the two coatings are analyzed, as well as the effect of the coatings on the hardness, corrosion resistance, and abrasion resistance of Q345 steel and other properties. The results show that the WC-reinforced nickel-based coatings form a good metallurgical bond with the Q345 steel matrix, with no obvious defects on the surface; the coatings are rich in nickel-iron intermetallic compounds Ni3Fe, as well as decomposition of secondary carbides W2C and so on. The microstructure and structure make the composite coating have higher microhardness and better corrosion resistance. Compared with Ni2 coating, Ni1 coating has smaller corrosion current and larger corrosion voltage, good corrosion resistance and small tendency to corrosion; at the same time, Ni1 coating also has higher hardness and more excellent wear resistance.

References

[1]  Yu, Z., Li, L., Zhang, D., Shi, G., Yang, G., Xu, Z., et al. (2021) Study of Cracking Mechanism and Wear Resistance in Laser Cladding Coating of Ni-Based Alloy. Chinese Journal of Mechanical Engineering, 34, Article No. 92.
https://doi.org/10.1186/s10033-021-00599-8

[2]  Hulka, I., Uțu, I.D., Avram, D., Dan, M.L., Pascu, A., Stanciu, E.M., et al. (2021) Influence of the Laser Cladding Parameters on the Morphology, Wear and Corrosion Resistance of WC-Co/NiCrBSi Composite Coatings. Materials, 14, Article 5583.
https://doi.org/10.3390/ma14195583

[3]  Feng, Y., Du, Z. and Hu, Z. (2021) Effect of Ni Addition on the Corrosion Resistance of Niti Alloy Coatings on AISI 316L Substrate Prepared by Laser Cladding. Coatings, 11, 1139.
https://doi.org/10.3390/coatings11091139

[4]  Jena, G., George, R.P. and Philip, J. (2021) Fabrication of a Robust Graphene Oxide-Nano SiO2-Polydimethylsiloxane Composite Coating on Carbon Steel for Marine Applications. Progress in Organic Coatings, 161, Article 106462.
https://doi.org/10.1016/j.porgcoat.2021.106462

[5]  Yaghtin, M., Yaghtin, A., Najafisayar, P., Tang, Z. and Troczynski, T. (2021) Aging Behavior of Water-Based YSZ Suspensions for Plasma Spraying of Thermal Barrier Coatings. Journal of Thermal Spray Technology, 30, 97-107.
https://doi.org/10.1007/s11666-021-01162-6

[6]  陈铃, 隋荣娟, 陈颂英, 等. 超声冲击对Q355B钢焊接接头组织和性能的影响[J]. 兵器材料科学与工程, 2024, 10(6): 1-8.
[7]  李祥东, 刘昌昊, 张弛, 等. WC-Zn复合镀层的工艺设计及其性能研究[J]. 中国腐蚀与防护学报, 2024, 10(7): 1-12.
[8]  王伟志, 马国政, 韩珩, 等. 激光熔覆陶瓷涂层研究现状与展望[J]. 机械工程学报, 2023, 59(7): 92-109.
[9]  Wang, L., Li, Y., Zhou, L., Lou, Y., Liu, S., Zheng, D., et al. (2023) Progress in Additive Manufacturing, Additive Repair and Fatigue Evaluation of Aviation Titanium Alloy Blades. Materials Research Letters, 11, 973-1012.
https://doi.org/10.1080/21663831.2023.2275599

[10]  Wang, H., Sun, Y., Qiao, Y. and Du, X. (2021) Effect of Ni-Coated WC Reinforced Particles on Microstructure and Mechanical Properties of Laser Cladding Fe-Co Duplex Coating. Optics & Laser Technology, 142, Article 107209.
https://doi.org/10.1016/j.optlastec.2021.107209

[11]  Zhang, P., Liu, X. and Yan, H. (2017) Phase Composition, Microstructure Evolution and Wear Behavior of Ni-Mn-Si Coatings on Copper by Laser Cladding. Surface and Coatings Technology, 332, 504-510.
https://doi.org/10.1016/j.surfcoat.2017.08.072

[12]  王浩, 简思捷, 李洁, 等. 激光熔覆技术在船舶修造中的应用研究进展[J]. 金属加工(热加工), 2023(12): 11-19.
[13]  Saurabh, A., Verma, P.C. and Kumar, A. (2023) Laser Cladding: An Innovative Surface Engineering Technique for Automotive Brake Discs. Lasers in Engineering (Old City Publishing), 55.
[14]  Pauzi, A.A., Ghazali, M.J., W. Zamri, W.F.H. and Rajabi, A. (2020) Wear Characteristics of Superalloy and Hardface Coatings in Gas Turbine Applications—A Review. Metals, 10, Article 1171.
https://doi.org/10.3390/met10091171

[15]  李春燕, 寇生中, 赵燕春, 等. 钛合金表面激光熔覆Co-WC复合涂层的组织及力学性能[J]. 功能材料, 2015, 46(7): 7025-7029.
[16]  Zhu, Q., Liu, Y. and Zhang, C. (2022) Laser Cladding of CoCrFeNi High-Entropy Alloy Coatings: Compositional Homogeneity Towards Improved Corrosion Resistance. Materials Letters, 318, Article 132133.
https://doi.org/10.1016/j.matlet.2022.132133

[17]  盛永琦, 危亚城, 尚大智, 等. 激光熔覆Ni/WC梯度复合涂层的组织与性能研究[J]. 表面技术, 2024, 53(15): 152-162.
[18]  崔静, 李洪威, 杨广峰. 60%wt WC镍基涂层组织及耐磨性研究[J]. 激光与红外, 2023, 53(11): 1677-1681.
[19]  Cui, W., Li, Y., Li, F., Qi, X., Sun, X., Pan, Z., et al. (2024) Wear and Corrosion Properties of In-Situ TiC-TiB2 Modified Ni-Based Composite Coatings with Different B/C Ratios Prepared by Laser Cladding. Ceramics International, 50, 2424-2435.
https://doi.org/10.1016/j.ceramint.2023.11.027

[20]  Li, Y., Qiu, Y., Shi, Y., Jiang, G. and Bai, P. (2024) Microstructure, Wear and Corrosion Resistance of Ni-Based Composite Coating by Multi-Layer Laser Cladding. Materials Today Communications, 41, Article 110369.
https://doi.org/10.1016/j.mtcomm.2024.110369

[21]  Tian, Z., Zhao, Y., Jiang, Y. and Ren, H. (2020) Microstructure and Properties of Inconel 625 + WC Composite Coatings Prepared by Laser Cladding. Rare Metals, 40, 2281-2291.
https://doi.org/10.1007/s12598-020-01507-0

[22]  Gao, Z., Niu, J., Ding, G., Ding, J., Dong, C., Yang, H., et al. (2024) Initial Corrosion Behavior of 10CrNi3MoV Steel and Q235 Steel in Marine Atmosphere. International Journal of Electrochemical Science, 19, Article 100707.
https://doi.org/10.1016/j.ijoes.2024.100707

[23]  Hu, K., Tian, Y., Jiang, X., Yu, H. and Sun, D. (2024) Microstructure Regulation and Performance of Titanium Alloy Coating with Ni Interlayer on the Surface of Mild Steel by Laser Cladding. Surface and Coatings Technology, 487, Article 130939.
https://doi.org/10.1016/j.surfcoat.2024.130939

Full-Text

Contact Us

service@oalib.com

QQ:3279437679

WhatsApp +8615387084133