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Simulation of Auxiliary Magnetorheological Brake on Vehicles

DOI: 10.4236/jtts.2025.151007, PP. 122-134

Keywords: Magnetorheological Fluid (MRF), Magnetorheological Brake (MRB), Simulation, Automotive Applications, Altair Flux Software

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Abstract:

In ground vehicles, the brake is an essential system to ensure the safety of movement. Multiple braking mechanisms have been introduced for use in vehicles. This study explores the potential of using magneto-rheological fluid (MRF) brakes in automotive applications. MRF brakes offer controllable braking force due to a magnetic field, but their use is limited by simulation challenges. In this study, a 7-tooth MRF brake model is proposed. The brake model is simulated in Altair Flux software to analyze magnetic field distribution, braking torque, and its variation under different currents and disc speeds. The simulation conditions also consider both viscous and electromagnetic torque components. Then, the results are analyzed across different brake regions, including rotor, stator, and fluid gap. These results provide valuable insights for designing, manufacturing, installing, and testing MRF brakes for automotive use.

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