At T-junctions, where hot and cold streams flowing in pipes join and mix, significant temperature fluctuations can be created in very close neighborhood of the pipe walls. The wall temperature fluctuations cause cyclical thermal stresses which may induce fatigue cracking. Temperature fluctuation is of crucial importance in many engineering applications and especially in nuclear power plants. This is because the phenomenon leads to thermal fatigue and might subsequently result in failure of structural material. Therefore, the effects of temperature fluctuation in piping structure at mixing junctions in nuclear power systems cannot be neglected. In nuclear power plant, piping structure is exposed to unavoidable temperature differences in a bid to maintain plant operational capacity. Tightly coupled to temperature fluctuation is flow turbulence, which has attracted extensive attention and has been investigated worldwide since several decades. The focus of this study is to investigate the effects of injection pipe orientation on flow mixing and temperature fluctuation for fluid flow downstream a T-junction. Computational fluid dynamics (CFD) approach was applied using STAR CCM+ code. Four inclination angles including 0 (90), 15, 30 and 45 degrees were studied and the mixing intensity and effective mixing zone were investigated. K-omega SST turbulence model was adopted for the simulations. Results of the analysis suggest that, effective mixing of cold and hot fluid which leads to reduced and uniform temperature field at the pipe wall boundary, is achieved at 0 (90) degree inclination of the branch pipe and hence may lower thermal stress levels in the structural material of the pipe. Turbulence mixing, pressure drop and velocity distribution were also found to be more appreciable at 0 (90) degree inclination angle of the branch pipe relative to the other orientations studied.
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