Single-point diamond turning (SPDT) is widely used in the machining of infrared materials and metal-based mirrors. Diamond tips can scratch material, replicate the shape of the tip, and create annular turning marks on optical surfaces, which can have unpredictable adverse effects on imaging. In order to predict the effect of turning marks diffraction on the degradation of imaging quality, a model of the influence of SPDT processing parameters on the reduction of system imaging MTF under the influence of ideal grating turning marks diffraction was established. The results show that the depth of the turning mark will lead to the decline of MTF, especially the low frequency information. Finally, a method is proposed to reduce the effect of turning marks diffraction through changing the processing parameters.
References
[1]
Wu, D., Kang, C., Liang, F., Yan, G. and Fang, F. (2021) Diffractive Optical Characteristics of Nanometric Surface Topography Generated by Diamond Turning. Journal of Manufacturing Processes, 67, 23-34.
https://doi.org/10.1016/j.jmapro.2021.04.012
[2]
Harvey, J.E. and Pfisterer, R.N. (2019) Understanding Diffraction Grating Behavior: Including Conical Diffraction and Rayleigh Anomalies from Transmission Gratings. Optical Engineering, 58, 087105. https://doi.org/10.1117/1.OE.58.8.087105
[3]
Church, E.L. and Zavada, J.M. (1975) Residual Surface Roughness of Diamond-Turned Optics. Applied Optics, 14, 1788-1795.
https://doi.org/10.1364/AO.14.001788
[4]
Zhou, P., Xue, C., Yang, C., Liu, C. and Liu, X. (2020) Diffraction Efficiency Evaluation for Diamond Turning of Harmonic Diffractive Optical Elements. Applied Optics, 59, 1537-1544. https://doi.org/10.1364/AO.376978
[5]
He, C.L., Zong, W.J., Xue, C.X. and Sun, T. (2018) An Accurate 3D Surface Topography Model for Single-Point Diamond Turning. International Journal of Machine Tools and Manufacture, 134, 42-68.
https://doi.org/10.1016/j.ijmachtools.2018.07.004
[6]
He, C.L., Wang, S.J., Zong, W.J. and Zhang, S.T. (2019) Influence of Tool Edge Waviness on the Diffraction Effect of Diamond-Turned Optics: Theoretical Simulation and Experimental Validation. Applied Optics, 58, 1596-1605.
https://doi.org/10.1364/AO.58.001596
[7]
He, C.L. and Zong, W.J. (2019) Diffraction Effect and Its Elimination Method for Diamond-Turned Optics. Optics Express, 27, 1326-1344.
https://doi.org/10.1364/OE.27.001326
[8]
Li, L., Collins, S.A. and Yi, A.Y. (2010) Optical Effects of Surface Finish by Ultraprecision Single Point Diamond Machining. Journal of Manufacturing Science and Engineering, 132, No. 2. https://doi.org/10.1115/1.4001037
[9]
Sheng, P., Shen, Z., Jiang, L., Fang, S. and Wang, Z. (2021) Turning Parameters Optimization for Diffraction Effect Suppression of Diamond-Turned Surface Combining Surface Micro-Topography Model and Scattering Theory. Journal of Manufacturing Science and Engineering, 143, No. 11. https://doi.org/10.1115/1.4051058
[10]
Fang, F.Z., Huang, K.T., Gong, H. and Li, Z.J. (2014) Study on the Optical Reflection Characteristics of Surface Micro-Morphology Generated by Ultra-Precision Diamond Turning. Optics and Lasers in Engineering, 62, 46-56.
https://doi.org/10.1016/j.optlaseng.2014.04.017
[11]
Peng, W., Hao, Z., Yapeng, J., Kun, Y. and Weihao, L. (2020) Removal of the Single Point Diamond Turning Marks by Spiral Sine Trace Bonnet Polishing Process. InfraRed and Laser Engineering, 49, 20200212-1.
https://doi.org/10.3788/IRLA20200212
[12]
Du, C., Dai, Y., Guan, C. and Hu, H. (2021) High Efficiency Removal of Single Point Diamond Turning Marks on Aluminum Surface by Combination of Ion Beam Sputtering and Smoothing Polishing. Optics Express, 29, 3738-3753.
https://doi.org/10.1364/OE.417537
[13]
Chen, J. and Zhao, Q. (2015) A Model for Predicting Surface Roughness in Single-Point Diamond Turning. Measurement, 69, 20-30.
https://doi.org/10.1016/j.measurement.2015.03.004
[14]
Gaskill, J.D. (1978) Linear Systems, Fourier Transforms, and Optics. Vol. 56, John Wiley & Sons.
[15]
Harvey, J.E. (2015) Integrating Optical Fabrication and Metrology into the Optical Design Process. Applied Optics, 54, 2224-2233.
https://doi.org/10.1364/AO.54.002224
[16]
Gross, H. (2005) Handbook of Optical Systems. Volume 1, Fundamentals of Technical Optics, p. 848. https://doi.org/10.1002/9783527699223
[17]
Born, M. and Wolf, E. (2013) Principles of Optics: Electromagnetic Theory of Propagation, Interference and Diffraction of Light. Elsevier.