|
- 2019
基于断裂韧性预报复合材料层合板的开孔拉伸强度
|
Abstract:
开孔层合板的强度预报往往取决于孔边的临界长度,它不仅与材料性能,而且与铺层、孔径都有关。本文基于线弹性断裂力学,提出了一种预报对称铺层层合板开孔拉伸强度的新方法,只需提供正交层合板的断裂韧性和无缺口层合板的拉伸强度,显著降低对实验数据的依赖性。首先,将临界长度表作为层合板断裂韧性和无缺口拉伸强度的函数,再通过正交层合板[90/0]8s的紧凑拉伸试验和虚拟裂纹闭合技术,确定出0°层断裂韧性,进而计算得到任意对称铺层层合板的断裂韧性。本文测试了T300/7901层合板[0/±45/90]2s和[0/±30/±60/90]s的开孔拉伸强度,孔径分别为3 mm、6 mm和9 mm。理论预报结果与试验值吻合较好,最大误差为15.2%,满足工程应用需求。 Strength prediction of a laminate with a hole generally depends on a characteristic length of the hole which is not only related to the properties of its constituent materials but also depends on the laminate lay-up and the hole diameter. In this paper, a new method based on linear elastic fracture mechanics was proposed to predict the tensile strength of a symmetric laminate with hole, which only needs the fracture toughness of a cross-ply composite plate and the tensile strength of the un-notched laminate, and which can significantly reduce the requirement on composite data. In this method, the characteristic length was first expressed as a function of the fracture toughness and the un-notched tensile strength of the laminate. Then, the fracture toughness of a 0° ply (i.e. unidirectional laminate) was determined by a compact tension test on the cross-ply laminate[90/0]8s and the virtual crack closure technique. Further, the fracture toughness of laminates with arbitrary symmetric lay-up angles can be calculated from that of the 0° ply. Tensile tests on T300/7901 notched laminates with lay-ups of[0/±45/90]2s and[0/±30/±60/90]s have been done in this work. Three kinds of hole diameters, i.e. 3 mm, 6 mm and 9 mm, were assigned for each of the laminates. The theoretical predictions for the tensile strengths are in good agreement with the measured values. The maximum difference is 15.2%, which is acceptable in engineering applications. 国家自然科学基金(11832014;11472192);江苏省自然科学基金(BK20150479);江苏省高校自然科学基金(15KJB130002
[1] | WHITNEY J M, NUISMER R J. Stress fracture criteria for laminated composites containing stress concentrations[J]. Journal of Composite Materials, 1974, 8(3):253-265. |
[2] | HWAN C L, TSAI K H, CHEN W L, et al. Strength prediction of braided composite plates with a center hole[J]. Journal of Composite Materials, 2011, 45(19):1991-2002. |
[3] | PIPES R B, WETHERHOLD R C, Macroscopic fracture of fibrous composites[J]. Materials Science and Engineering, 1980, 45(3):247-253. |
[4] | WADDOUPS M E, EISENMANN J R, KAMINSKI B E. Macroscopic fracture mechanics of advanced composite materials[J]. Journal of Composite Materials, 1971, 5(4):446-454. |
[5] | CAMANHO P P, ERCIN G H, CATALANOTTI G. A finite fracture mechanics model for the prediction of the open-hole strength of composite laminates[J]. Composites Part A, 2012, 43(8):1219-1225. |
[6] | LEGUILLON D. Strength or toughness? a criterion for crack onset at a notch[J]. European Journal of Mechanics A:Solids, 2002, 21(1):61-72. |
[7] | CHANG K Y, SHENG L, CHANG F K. Damage tolerance of laminated composites containing an open hole and subjected to tensile loadings[J]. Journal of Composite Materials, 1991, 25(3):2-43. |
[8] | CAMANHO P P, MAIMI P, DAVILA C G. Prediction of size effects in notched laminates using continuum damage mechanics[J]. Composites Science and Technology, 2007, 67(13):2715-2727. |
[9] | KRUEGER R. Virtual crack closure technique:history, approach and applications[J]. Applied Mechanics Reviews, 2002, 57(1):109-143. |
[10] | PINHO S T, ROBINSON P, IANNUCCI L. Fracture toughness of the tensile and compressive fibre failure modes in laminated composites[J]. Composites Science & Technology, 2006, 66(13):2069-2079. |
[11] | JOSE S, KUMAR R R, JANA M K, et al. Intralaminar fracture toughness of a cross-ply laminate and its constituent sub-laminates[J]. Composites Science & Technology, 2001, 61(8):1115-1122. |
[12] | CAMANHO P P, CATALANTTI G. On the relation between the model I fracture toughness of a composite laminate and that of a 0° ply:Analytical model and experimental validation[J]. Engineering Fracture Mechanics, 2011, 78(13):2535-2546. |
[13] | VAIDYA R S, SUN C T. Fracture criterion for notched thin composite laminates[J]. AIAA Journal, 1997, 35(2):311-316. |
[14] | BAO G, HO S, SUO Z, et al. The role of material orthotropy in fracture specimens for composites[J]. International Journal of Solids and Structures, 1992, 29(9):1105-1116. |
[15] | NUISMER R J, WHITNEY J M. Uniaxial failure of composite laminates containing stress concentrations[J]. Fracture Mechanics of Composites, 1975:117-142. |
[16] | KIM J K, KIM D S, TAKEDA N. Notched strength and fracture criterion on fabric composite plates containing a circular hole[J]. Journal of Composite Materials, 1995, 29(7):982-998. |
[17] | SRIVASTAVA V K, KUMAR D. Prediction of notched strength of laminated fibre composites under tensile loading conditions[J]. Journal of Composite Materials, 2002, 36(9):1121-1133. |
[18] | ERIKSSON I, ARONSSON C G. Strength of tensile loaded graphite/epoxy laminates containing cracks, open and filled holes[J]. Journal of Composite Materials, 1990, 24(5):456-482. |
[19] | TAN S C. A progressive failure model for composite laminates containing openings[J]. Journal of Composite Materials, 1991, 25(5):556-577. |
[20] | MAA R H, CHENG J H. A CDM-based failure model for predicting strength of notched composite laminates[J]. Composites Part B:Engineering, 2002, 33(6):479-489. |
[21] | BOWIE O L. Analysis of an infinite plate containing radial cracks at the boundary of an internal circular hole[J]. Studies in Applied Mathematics, 1956, 35(1-4):60-71. |
[22] | PARIS P C, SIH G C, Stress analysis of cracks. in:fracture toughness testing and its applications[S] ASTM STP 381. Philadelphia:American Society for Testing and Materials. 1965, 30-81. |
[23] | TADA H, PARIS P C, IRWIN G R. The stress analysis of crack handbook[M]. Hellertown, Pensylvania:Del Research Corporation, 1973. |
[24] | TAN S C. Finite-width correction factors for anisotropic plate containing a central opening[J]. Journal of Composite Materials, 1988, 22(11):1080-1097. |
[25] | RYBICKI E F, KANNINEN M F. A finite element calculation of stress intensity factors by a modified crack closure integral[J]. Engineering Fracture Mechanics, 1977, 9(4):931-938. |
[26] | RAJU I S. Calculation of strain energy release rates with higher order singularity finite elements[J]. Engineering Fracture Mechanics, 1987, 28(3):251-74. |
[27] | American Society for Testing and Materials International. Standard test method for plane-strain fracture toughness of metallic materials:ASTM E399-90[S]. US:ASTM International, 1993. |
[28] | HUANG Zhengming. Simulation of the mechanical properties of fibrous composites by the bridging micromechanics model[J]. Composites Part A:Applied Science & Manufacturing, 2001, 32(2):143-172. |
[29] | HUANG Zhengming, ZHOU Yexin. Strength of fibrous composites[M]. Zhejiang:Zhejiang University Press, 2011:149-152. |
[30] | KAGEYAMA K. Fracture mechanics of notched carbon/epoxy laminates. In:Friedrich K, editor. Application of fracture mechanics to composite materials[M]. Elsevier Science Publishers B. V, 1989. |
[31] | American Society for Testing and Materials International. Standard test method for tensile properties of polymer matrix composite materials:ASTM D3039/D3039 M-00[S]. West Conshohocken:ASTM International, 2000. |
[32] | American Society for Testing and Materials International. Standard test method for open-hole tensile strength of polymer matrix composite laminates:ASTM D5766/D5766M-02a[S]. West Conshohocken:ASTM International, 2002. |