|
- 2016
行星齿轮传动系统碰撞振动特性研究
|
Abstract:
针对行星齿轮传动系统轻载高速下存在碰撞振动的问题进行了研究,为此提出了研究方法和分析模型,即在大载荷下采用线性弹簧来模拟轮齿啮合弹性,在轻载下采用Hertz接触理论来计算齿轮副碰撞力,最终采用集中质量方法建立了行星齿轮传动系统碰撞振动分析模型。研究分析发现:在大载荷、连续增速下,行星齿轮传动系统在太阳轮与行星架扭转振动模式以及内齿圈横向振动模式所对应的固有频率位置出现了共振,并引起了较大的啮合力波动;在轻载下,齿轮副啮合状态发生了变化,出现了碰撞振动,随着负载的增加,接触力的变化呈现出强非线性特征,齿轮副脱啮时间逐渐缩短;当负载达到门槛值时,齿轮副不再脱啮;随着转速的提高,脱啮时间逐渐缩短,碰撞力波动幅值呈线性增大的趋势。该结果可为行星齿轮传动系统减振、降噪研究提供理论依据。
In order to study the dynamic vibro??impact characteristics of planetary gear transmission system under the operating conditions of high speed and light load, a new planetary gear transmission modeling method is presented. In the modeling process, linear springs were used to simulate gear mesh elasticity under heavy load cases, and the Hertz contact theory was used to calculate the contact force under light load cases. In addition, the vibro??impact model of a planetary gear transmission was established by using lumped mass method. The effects of the operating conditions on the system vibro??impact characteristics are analyzed. As results show that, with the growing of the input speed, the mesh force exhibits obvious fluctuations due to the resonance of the sun gear and carrier appears torsion vibration, ring gear’s transverse vibration under the heavy load. Under the light load condition, the vibro??impact occurs in the gear pair, the changing trend of the contact force shows strongly nonlinear characteristics. The time of contact loss in gear pair decreases gradually as the load is increased, until it is reach vibro??impact threshold value, then no contact loss happens. With increasing of the input speed, the time of mesh??apart is decreased gradually, and the fluctuation amplitude of contact force shows a linearly increasing trend. The study provides useful theoretical guideline to the low??noise design of planetary gear transmission
[1] | [4]KAHRAMAN A, BLANKENSHIP G W. Interactions between commensurate parametric and forcing excitations in a system with clearance [J]. Journal of Sound and Vibration, 1996, 194(3): 317??336. |
[2] | [1]SUN T, HU H. Nonlinear dynamics of a planetary gear system with multiple clearances [J]. Mechanism and Machine Theory, 2003, 38(12): 1371??1390. |
[3] | [2]丁旺才, 谢建华. 碰撞振动系统分岔与混沌的研究进展 [J]. 力学进展, 2004, 32(4): 513??524. |
[4] | DING Wangcai, XIE Jianhua. Advances of research on bifurcations and chaos in vibro??impact system [J]. Advances in Mechanics, 2004, 32(4): 513??524. |
[5] | [3]董海军, 陈乾堂, 沈允文. 齿轮系统拍击振动中的高速碰撞和低速接触 [J]. 中国机械工程, 2006, 17(10): 1068??1070. |
[6] | DONG Haijun, CHEN Qiantang, SHEN Yunwen. On high speed impact and low speed contact in gear rattling [J]. China Mechanical Engineering, 2006, 17(10): 1068??1070. |
[7] | [9]李润方, 王建军. 齿轮系统动力学: 振动、冲击、噪声 [M]. 北京: 科学出版社, 1997: 380??405. |
[8] | [10]金栋平, 胡海岩. 碰撞振动与控制 [M]. 北京: 科学出版社, 2007. |
[9] | [5]孙涛, 沈允文, 孙智民, 等. 行星齿轮传动非线性动力学方程求解与动态特性分析 [J]. 机械工程学报, 2002, 38(3): 11??15. |
[10] | SUN Tao, SHEN Yunwen, SUN Zhimin, et al. Study on nonlinear dynamic behavior of planetary gear train solution and dynamic behavior analysis [J]. Chinese Journal of Mechanical Engineering, 2002, 38(3): 11??15. |
[11] | [6]BARTHOD M, HAYNE B. Experimental study of dynamic and noise produced by a gearing excited by a multi??harmonic excitation [J]. Applied Acoustics, 2007, 68(9): 982??1002. |
[12] | [7]DOGAN S N, RYBORZ J, BERTSCHE B. Design of low??noise manual automotive transmissions [J]. Proceedings of the Institution of Mechanical Engineers: Part KJournal of Multi??Body Dynamics, 2006, 220(2): 79??95. |
[13] | [8]KADMIRI Y, RIGAUD E, JOEL P L, et al. Experimental and numerical analysis of automotive gearbox rattle noise [J]. Journal of Sound and Vibration, 2012, 331(13): 3144??3157. |