|
- 2017
多路阀耦合节流槽结构的拓扑变量空间优化
|
Abstract:
针对多路换向阀换向过程中的多阀口节流耦合作用问题,提出了以圆型、U型以及半圆型3种基本节流拓扑结构的参数为设计变量的多路换向阀耦合节流槽结构设计方法。在确认多路换向阀台架实验结果与三维流场解析响应流量和压力特性基本一致的前提下,建立了多阀口耦合节流工作的数值计算模型;通过拓扑变量空间的正交实验,得到了各阀口不同开度下随面积变化的流量变化趋势、压力峰值、压力损失等的灵敏度;在有限拓扑变量约束条件下,以期望流量变化趋势与能量损失最小化为目标,构建了多路换向阀耦合节流槽结构的拓扑变量空间设计模型。仿真结果表明,设计结果在保留原有流量特性的基础上降低了能量损失,实现了工作阀口节流耦合效应优化,说明该方法可以简化表达此类耦合结构设计问题。
A design method for coupling groove structure with design variables of three basic throttle topological structures (round, U and semi??circular shape, whose parameters are called topological variables) is proposed to deal with the problem of throttle coupling effect in the reversing process of multi??way directional valve. A numerical calculation model of throttle coupling effect is built on the premise that the accuracy of 3D flow field simulation (on flow rate and pressure characteristics) is proven by experiment on test bench. The variation sensitivities of flow variation trend, pressure peak value and pressure loss with the area in different opening position is obtained via an orthogonal design of topological variables. A topological variables space design model of coupling orifice is built, and the optimization of the throttle coupling effect of the working valve port is realized by setting the expected flow tendency and the minimum energy loss as objectives under the constraint conditions of finite topological variables. Simulation results show that the proposed method has a similar flow rate characteristic as the original one but energy loss is less. Therefore, the method simplifies the expression of models for the design of this kind of coupling structure
[1] | [1]AMIRANTE R, DISTASO E, TAMBURRANO P. Experimental and numerical analysis of cavitation in hydraulic proportional directional valves [J]. Energy Conversion and Management, 2014, 87: 208??219. |
[2] | [3]LISOWSKI E, CZYZYCKI W, RAJDA J. Three dimensional CFD analysis and experimental test of flow force acting on the spool of solenoid operated directional control valve [J]. Energy Conversion and Management, 2013, 70: 220??229. |
[3] | [5]XU Bing, DING Ruqi, ZHANG Junhui, et al. Modeling and dynamic characteristics analysis on a three??stage fast??response and large??flow directional valve [J]. Energy Conversion and Management, 2014, 79: 187??199. |
[4] | JIANG Tao, HUANG Wei, WANG Anlin. Topology design for coupling valve throttle structure of multi??way directional valve [J]. Journal of Xi’an Jiaotong University, 2016, 50(8): 26??32. |
[5] | JI Hong, FU Xin, YANG Huayong. Analysis and calculation on typical shape orifice areas in hydraulic valves [J]. Machine Tool & Hydraulics, 2003(5): 14??16. |
[6] | (编辑武红江) |
[7] | [11]WINGER L L R. Linearly constrained generalized Lloyd algorithm for reduced codebook vector quantization [J]. IEEE Transactions on Signal Processing, 2001, 49(7): 1501??1509. |
[8] | [12]周徐宁. 基于特征加权连续隐马尔可夫模型的故障诊断方法研究 [D]. 上海: 上海交通大学, 2012: 70??71. |
[9] | [13]QIU H, LEE J, LIN J, et al. Wavelet filter??based weak signature detection method and its application on rolling element bearing prognostics [J]. Journal of Sound and Vibration, 2006, 289(4): 1066??1090. |
[10] | [2]LISOWSKI E, FILO G, RAJDA J. Pressure compensation using flow forces in a multi??section proportional directional control valve [J]. Energy Conversion and Management, 2015, 103: 1052??1064. |
[11] | [6]WANG Zhaoqiang, GU Linyi, JI Hong. Flow field simulation and establishment for mathematical models of flow area of spool valve with sloping U??shape notch machined by different methods [J]. Journal of Central University, 2014, 21(1): 140??150. |
[12] | [7]孙泽刚, 肖世德, 王德华, 等. 液压滑阀V型节流槽气穴流仿真分析及结构优化研究 [J]. 兵工学报, 2015, 36(2): 345??355. |
[13] | [10]冀宏, 王东升, 刘小平, 等. 滑阀节流槽阀口的流量控制特性 [J]. 农业机械学报, 2009, 40(1): 198??202. |
[14] | JI Hong, WANG Dongsheng, LIU Xiaoping, et al. Flow control characteristic of the orifice in spool valve with notches [J]. Transactions of the Chinese Society for Agricultural Machinery, 2009, 40(1): 198??202. |
[15] | (上接第7页)[10]RABINER L R. A tutorial on hidden Markov models and selected applications in speech recognition [J]. Proceedings of the IEEE, 1989, 77(2): 257??286. |
[16] | [4]YE Yi, YIN Chen??bo, LI Xing??dong, et al. Effects of groove shape of notch on the flow characteristics of spool valve [J]. Energy Conversion and Management, 2014, 86: 1091??1101. |
[17] | [8]姜涛, 夏明杰, 王安麟. 液压挖掘机换向阀微动特性的健壮性评价 [J]. 西安交通大学学报, 2016, 50(2): 118??124. |
[18] | [9]姜涛, 黄伟, 王安麟. 多路换向阀换向耦合阀口节流结构拓扑设计 [J]. 西安交通大学学报, 2016, 50(8): 26??32. |
[19] | [11]冀宏, 傅新, 杨华勇. 几种典型液压阀口过流面积分析及计算 [J]. 机床与液压, 2003(5): 14??16. |
[20] | SUN Zegang, XIAO Shide, WANG Dehua, et al. Cavitation flow simulation and structural optimization of hydraulic spool valve V??throttle groove [J]. Acta Armamentarii, 2015, 36(2): 345??355. |
[21] | JIANG Tao, XIA Mingjie, WANG Anlin. A robust evaluation method of micro characteristics for directional control valve of hydraulic excavators [J]. Journal of Xi’an Jiaotong University, 2016, 50(2): 118??124. |