|
- 2018
间隙泄漏对透平级气动性能影响的数值研究
|
Abstract:
为提高透平级气动性能设计水平,采用数值求解三维Reynolds-Averaged Navier-Stokes (RANS)方程和Spalar-Allmaras (S-A)方程湍流模型的方法,针对三级实验透平级开展了包括动叶叶顶间隙、静叶叶根与转轴间隙(隔板间隙)和动叶叶根与轮盘间隙(叶根间隙)的泄漏流动对透平性能影响的数值研究。研究结果表明:与不考虑所有间隙的纯通流三级透平相比,动叶叶顶和隔板间隙泄漏流使透平总静效率降低了0.62%,但同时动叶叶根与轮盘间隙泄漏流动使透平总静效率提高了0.28%,适当的叶根间隙泄漏有利于透平效率的提升;动叶枞树型叶根与轮盘的间隙泄漏影响叶根端区附近主流与泄漏流交互作用的方向;主流与泄漏流之间的“吸”与“漏”影响叶片端区附近二次流的分布与发展,进而引起叶片端区能量损失系数的变化。
Effects of the different leakage flows on the aerodynamic performance of a three??stage test turbine are numerically investigated to improve the aerodynamic design of a real turbine. The three??dimensional Reynolds??Averaged Navier??Stokes (RANS) and the S??A turbulence model are used to analyze the leakage flows from the rotor tip clearance, the clearance between the stator hub and shaft, and the clearance between the rotor root and wheelspace disk. Results show that the three??stage turbine efficiency decreases by about 0??62% when the rotor tip clearance and the stator/shaft clearance are considered, however, the efficiency rises 0??28% by considering the rotor root and wheelspace disk clearance leakage flow through a comparison with the case that only considers rotor tip and stator/shaft clearance leakage flow. The rotor root and wheelspace disk clearance leakage is beneficial for improving efficiency of turbines to some extent. The flow direction of the mainstream and the leakage flow at the hub is influenced by the leakage from the rotor root and wheelspace disk clearance. The distribution and development of the secondary flow is influenced by the “suction” and “leakage” near endwalls, causing the change of energy loss coefficient in endwall regions
[1] | SUN Hao, XUE Zhiheng, LI Jun, et al. Effects of low Reynolds number on turbine blade tip leakage flow [J]. Journal of Xi’an Jiaotong University, 2010, 44(3): 11??15. |
[2] | [1]DENTON J D. Loss mechanisms in turbomachines [J]. ASME Journal of Turbomachinery, 1993, 115(4): 621??656. |
[3] | [2]COFER J I I V. Advances in steam path technology [J]. ASME Journal of Engineering for Gas Turbines and Power, 1996, 118(4): 337??352. |
[4] | [3]GIER J, STUBERT B, BROUILLET B, et al. Interaction of shroud leakage flow and main flow in a three??stage LP turbine [J]. ASME Journal of Turbomachinery, 2005, 127: 649??658. |
[5] | [4]PFAU A, KALFAS A I, ABHARI R S. Making use of labyrinth interaction flow [J]. ASME Journal of Turbomachinery, 2007, 129(1): 164??174. |
[6] | [5]ROSIC B, DENTON J D, CURTIS E M. The influence of shroud and cavity geometry on turbine performance: an experimental and computational study: part IShroud geometry [J]. ASME Journal of Turbomachinery, 2008, 130(4): 041001. |
[7] | [6]ROSIC B, DENTON J D, CURTIS E M, et al. The influence of shroud and cavity geometry on turbine performance: an experimental and computational study: part IIExit cavity geometry [J]. ASME Journal of Turbomachinery, 2008, 130(4): 041002. |
[8] | [7]孙皓, 薛志恒, 李军, 等. 低雷诺数对透平叶片间隙泄漏流动影响的研究 [J]. 西安交通大学学报, 2010, 44(3): 11??15. |
[9] | [8]BARMPALIAS G K, ABHARI S R, KALFAS I A, et al. Design considerations for axial steam turbine rotor inlet cavity volume and length scale [J]. ASME Journal of Turbomachinery, 2012, 134(5): 051031. |
[10] | [9]高杰, 郑群, 许天帮, 等. 涡轮间隙泄漏涡破碎对损失的影响 [J]. 航空学报, 2014, 35(5): 1257??1264. |
[11] | [11]曹丽华, 贾彦铭, 李盼, 等. 汽轮机高低齿叶顶汽封泄漏流动的数值分析 [J]. 浙江大学学报(工学版), 2016, 50(8): 1545??1550. |
[12] | CAO Lihua, JIA Yanming, LI Pan, et al. Numerical analysis on leakage flow of blade tip stepped seal in steam turbine [J]. Journal of Zhejiang University (Engineering Science), 2016, 50(8): 1545??1550. |
[13] | [16]冯增国, 田朝阳. 枞树型叶根间隙漏气对级性能影响的试验研究 [J]. 东方汽轮机, 2016(2): 11??13. |
[14] | [12]MOROZ L, TARASOV A. Flow phenomenon in steam turbine disk??stator cavities channeled by balance holes [C]∥Proceedings of the ASME Turbo Expo 2004 Power for Land, Sea, and Air. New York, USA: ASME, 2004: GT2004??54228. |
[15] | [13]刘网扣, 张兆鹤, 崔琦, 等. 冲动式汽轮机级平衡孔面积对级性能影响的研究 [J]. 动力工程学报, 2011, 31(8): 575??578. |
[16] | LIU Wangkou, ZHANG Zhaohe, CUI Qi, et al. Influence of balance hole area on performance of an impulse turbine stage [J]. Journal of Chinese Society of Power Engineering, 2011, 31(8): 575??578. |
[17] | [14]SUN Qi, KONG Xianglin, JIANG Shengke, et al. Study of multi??stage test turbine and numerical calculation [C]∥Proceedings of the ASME 2011 Power Conference Co??located with International Conference on Power Engineering. New York, USA: ASME: 55399. |
[18] | [15]CHEN Yang, LI Jun, TIAN Chaoyang, et al. Experimental and numerical investigations on the aerodynamic performance of the three??stage turbine with consideration of the leakage flow effect [C]∥Proceedings of the 2016 ASME Turbo Expo on Turbomachinery Technical Conference and Exposition. New York, USA: ASME: GT2016??56407. |
[19] | FENG Zengguo, TIAN Chaoyang. Experimental study on effects of leakage to stage performance in gap of fir tree blade root [J]. Dongfang Turbine, 2016(2): 11??13. |
[20] | GAO Jie, ZHENG Qun, XU Tianbang, et al. Effect of tip leakage vortex breakdown on loss in turbine [J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(5): 1257??1264. |
[21] | [10]PALMER T R, TAN C S, ZUNIGA H, et al. Quantifying loss mechanisms in turbine tip shroud cavity flows [J]. ASME Journal of Turbomachinery, 2016, 138(9): 091006. |