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Approaches to Low Fuel Regression Rate in Hybrid Rocket Engines

DOI: 10.1155/2012/649753

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Abstract:

Hybrid rocket engines are promising propulsion systems which present appealing features such as safety, low cost, and environmental friendliness. On the other hand, certain issues hamper the development hoped for. The present paper discusses approaches addressing improvements to one of the most important among these issues: low fuel regression rate. To highlight the consequence of such an issue and to better understand the concepts proposed, fundamentals are summarized. Two approaches are presented (multiport grain and high mixture ratio) which aim at reducing negative effects without enhancing regression rate. Furthermore, fuel material changes and nonconventional geometries of grain and/or injector are presented as methods to increase fuel regression rate. Although most of these approaches are still at the laboratory or concept scale, many of them are promising. 1. Introduction Hybrid rocket engines (HREs) are chemical rockets which present interesting advantages over liquid rocket engines (LREs) and solid rocket motors (SRMs) and can provide a safe and affordable option for many applications. They have recently come to the fore as they have been chosen to power the second stage of the Tier One, the winner of the $10 million X-Prize [1]. The Tier One (http://www.scaled.com/projects/tierone/) was the first privately-developed reusable vehicle able to perform a manned suborbital flight over 100?km. The first stage of the Tier One is a twin-turbojet carrier-launch aircraft, called the White Knight, which is able to bring the second stage to 15?km altitude. The second stage, the SpaceShipOne, is a reusable three-place manned space plane, powered by an N2O/HTPB hybrid rocket engine. This HRE has a burning time of about 80 seconds and it is able to produce an average thrust of 75?kN with a vacuum specific impulse of about 250?s. The Tier One was retired after winning the X-Prize, but it remains proof that HREs may be the key propulsion system of the emerging space market [2]. In HREs, oxidizer and fuel are separated and stored in two different physical phases. In the most common configuration, a liquid or gaseous oxidizer and a solid-fuel grain are employed (direct HRE). In the conventional configuration the grain is cylindrical with a circular port. Due to this propellant storage, HREs have a peculiar combustion process as shown Figure 1. A boundary layer is formed when the oxidizer is injected into the port of the fuel grain. After ignition a diffusion flame is formed inside this layer. The fuel deriving from the solid grain is gasified by the heat coming

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