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材料工程  2015 

陶瓷材料维氏压痕形貌仿真与实验分析

DOI: 10.11868/j.issn.1001-4381.2015.11.012, PP. 71-76

Keywords: 陶瓷材料,有限元仿真,压痕对角线半长,维氏硬度,摩擦因数

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Abstract:

基于有限元数值分析模型对陶瓷材料维氏压入过程中产生的压痕形貌进行仿真。以Si3N4和ZrO2两种典型陶瓷材料为例,对其有限元仿真压痕与实验测量压痕的对角线半长和维氏硬度进行对比,结果表明,Si3N4和ZrO2的有限元仿真压痕与实验测量压痕对角线半长分别相差0.39%和-0.53%,维氏硬度分别相差-2.7%和4.2%。随着压头与材料间的摩擦因数由0变化至0.5,有限元仿真压痕与实验测量压痕的对角线半长分别相差0.28%和0.27%,维氏硬度分别相差0.14%和0.21%。此外,应用本方法对其他几种典型陶瓷材料(Al2O3,ZTA,SiC,Silica)维氏压入有限元仿真计算值与实验真实测量值进行了对比,其压痕对角线半长分别相差1.14%,-0.57%,-0.89%,0.41%,维氏硬度分别相差-2.24%,1.12%,1.85%,-0.86%。据此可知,陶瓷材料维氏压痕形貌可由有限元数值仿真方法获得,从而解决了陶瓷材料维氏硬度测试过程中因压痕不够清晰导致的测量数据不准问题,为下一步探索基于仪器化压入响应识别陶瓷材料维氏硬度以及其他各力学性能参数提供技术基础。

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