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永磁扰动检测有限元分析及优化设计

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Keywords: 内永磁扰动,外永磁扰动,有限元分析,优化设计,正交试验设计

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Abstract:

永磁扰动检测是一种新型无损检测技术,通过永磁扰动传感器在铁磁构件表面扫查并拾取受缺陷影响下静磁场变化情况来判别缺陷尺寸大小。本文深入分析了永磁体与缺陷的扰动机制,并针对传感器设计理论不足、永磁扰动检测信号微弱等问题,提出了采用环绕式体线圈探测永磁体内产生的磁扰动及采用螺旋线圈探测永磁体与缺陷间的外磁扰动,并在此基础上探究感应线圈及永磁体的几何参数对永磁扰动检测效率的影响。通过有限元模型多参数化扫描及正交试验设计方法对永磁扰动传感器进行了优化设计,该方法能够有效地提高永磁扰动内、外感应电压的幅值。

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