The RSM introduces statistically designed experiments for the purpose of making inferences from data. The second-order model is the most frequently used approximating polynomial model in RSM. The most common designs for the second-order model are the 3 factorial, Doehlert, Box-Behnken, and CCD. In this Box and Behnken design of three variables is selected as a representative of RSM and 70?:?30 polyester-wool DRF yarn knitted fabrics samples as a process representative. The survey reveals that second-order model is the most frequently used approximating polynomial model in RSM. The Box-Behnken is the most suited design for optimization and prediction of data in textile manufacturing and this model is well-suited for DRF technique yarn knitted fabric. The trend was as higher wool fiber length shows higher fabric weight, abrasion, and bursting strength, correlation of TM was not visible; however, role of strands spacing is found dominant in comparison to other variables; at 14?mm spacing it shows optimum behaviors. The optimum values were weight (gms/mt2) 206 at length 75?mm, TM 2.5 and 14?mm spacing, abrasion (cycles) 1325 at length 70?mm, TM 2.25 and 14?mm spacing, bursting (kg/cm2) 14.35 at length 70?mm, and TM 2.00 and 18?mm spacing. A selected variables, fiber length, TM, and strand spacing, have substantial influence. The adequacies of response surface equations are very high. The line trends of knitted fabric basic characteristics were almost the same for actual and predicted models. The difference (%) was in range of 1.21 to ?1.45, 2.01 to ?7.26, and 17.84 to ?6.61, the accuracy (%) was in range of 101.45 to 98.79, 107.27 to 97.99, and 106.61 to 82.16, and the Discrepancy Factor ( -Factor) was noted to be 0.016, 0.002, and 0.229 for weight, abrasion, and bursting, respectively, between actual and predicted data. The -estimation factors for actual and predicted data were that (i) the ratio were in range of 1.01 to 0.99, 1.02 to 0.93, and 1.22 to 0.94 for weight, abrasion, and bursting, respectively, (ii) the multiple-ratio was in range of 1.26 to 0.86, (iii) the ratio product was in range of 1.22 to 0.92, and (iv) the toting ratio was in range of 1.02 to 0.94. 1. Introduction The response surface methodology (RSM) introduces statistically designed experiments for the purpose of making inferences from data. To achieve this goal, statistical considerations for preliminary planning of experiments, standard statistical designs for experiments, and underlying logic for using these designs are emphasized. It is a common but major error to view statistics
References
[1]
D. M. Wardrop and R. H. Myers, “Some response surface designs for finding optimal conditions,” Journal of Statistical Planning and Inference, vol. 25, no. 1, pp. 7–28, 1990.
[2]
G. E. P. Box and K. B. Wilson, “On the experimental attainment of optimum conditions,” Journal of the Royal Statistical Society B, vol. 13, pp. 1–14, 1951.
[3]
D. C. Montgomery, Design and Analysis of Experiments: Response Surface Method and Designs, John Wiley & Sons, New York, NY, USA, 2005.
[4]
A. I. Khuri and S. Mukhopadhyay, “Response surface methodology,” Wiley Interdisciplinary Reviews, vol. 2, no. 2, pp. 128–149, 2010.
[5]
V. A. Sakkas, M. A. Islam, C. Stalikas, and T. A. Albanis, “Photocatalytic degradation using design of experiments: a review and example of the Congo red degradation,” Journal of Hazardous Materials, vol. 175, no. 1-3, pp. 33–44, 2010.
[6]
M. A. Bezerra, R. E. Santelli, E. P. Oliveira, L. S. Villar, and L. A. Escaleira, “Response surface methodology (RSM) as a tool for optimization in analytical chemistry,” Talanta, vol. 76, no. 5, pp. 965–977, 2008.
[7]
D. H. Doehlert, “Uniform shell designs,” Journals of the Royal Statistical Society C, vol. 19, pp. 231–239, 1970.
[8]
C. R. T. Tarley, G. Silveira, W. N. L. dos Santos et al., “Chemometric tools in electroanalytical chemistry: methods for optimization based on factorial design and response surface methodology,” Microchemical Journal, vol. 92, no. 1, pp. 58–67, 2009.
[9]
G. E. P. Box and D. W. Behnken, “Some new three-level designs for the study of quantitative variables,” Technometrics, vol. 2, no. 4, pp. 455–475, 1960.
[10]
S. Brown, R. Tauler, and R. Walczak, “Response surface methodology,” in Comprehensive Chemometrics, vol. 1, pp. 345–390, Elsevier, Amsterdam, The Netherlands, 2009.
[11]
F. Oughlis-Hammache, N. Hamaidi-Maouche, F. Aissani-Benissad, and S. Bourouina-Bacha, “Central composite design for the modeling of the phenol adsorption process in a fixed-bed reactor,” Journal of Chemical and Engineering Data, vol. 55, no. 7, pp. 2489–2494, 2010.
[12]
R. H. Myers and D. C. Montgomery, Response Surface Methodology, Process and Product Optimization Using Designed Experiments, John Wiley & Sons, New York, NY, USA, 2002.
[13]
A. T. Hoke, “Economical second-order designs based on irregular fractions of the 3k factorial,” Technometrics, vol. 16, no. 3, pp. 375–384, 1974.
[14]
M. J. Box and N. R. Draper, “Factorial designs, the |X′X| criterion and some related matters,” Technometrics, vol. 13, pp. 731–742, 1971.
[15]
K. G. Roquemore, “Hybrid designs for quadratic response surfaces,” Technometrics, vol. 18, pp. 419–423, 1976.
[16]
W. G. Cochran and G. M. Cox, Experimental Design, Asia Publishing House, Delhi, India, 1963.
[17]
J. Skilling and R. K. Bryan, “Maximum entropy image reconstruction—general algorithm,” Royal Astronomical Society, vol. 211, pp. 111–124, 1984.
[18]
R. Ghasemi, R. Mozafari-Dana, S. M. Etrati, and S. Shaikhzadeh Najar, “Comparing the physical properties of produced sirospun and new hybrid solo-siro spun blend wool/polyester worsted yarns,” Fibres and Textiles in Eastern Europe, vol. 16, no. 1, p. 66, 2008.
[19]
D. Geriche, The Indian Textile Journal, pp. 102–111, 1995.
[20]
S. Bhatnagar, K. R. Salotra, and R. C. D. Kaushik, The Indian Textile Journal, pp. 52–53, 1994.