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Effect of Concentration of Sodium Hydroxide and Degree of Heat Curing on Fly Ash-Based Geopolymer Mortar

DOI: 10.1155/2014/938789

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Abstract:

Geopolymer concrete/mortar is the new development in the field of building constructions in which cement is totally replaced by pozzolanic material like fly ash and activated by alkaline solution. This paper presented the effect of concentration of sodium hydroxide, temperature, and duration of oven heating on compressive strength of fly ash-based geopolymer mortar. Sodium silicate solution containing Na2O of 16.45%, SiO2 of 34.35%, and H2O of 49.20% and sodium hydroxide solution of 2.91, 5.60, 8.10, 11.01, 13.11, and 15.08. Moles concentrations were used as alkaline activators. Geopolymer mortar mixes were prepared by considering solution-to-fly ash ratio of 0.35, 0.40, and 0.45. The temperature of oven curing was maintained at 40, 60, 90, and 120°C each for a heating period of 24 hours and tested for compressive strength at the age of 3 days as test period after specified degree of heating. Test results show that the workability and compressive strength both increase with increase in concentration of sodium hydroxide solution for all solution-to-fly ash ratios. Degree of heating also plays vital role in accelerating the strength; however there is no large change in compressive strength beyond test period of three days after specified period of oven heating. 1. Introduction Cement industry is one of the major contributors to the emission of green house gasses like carbon dioxide which is about 1.35 billion tons annually [1, 2]. Day by day the World’s Portland cement production increases with the increasing demand of construction industry which crossed one thousand million tons per year. On the other side, fly ash is the waste material of coal based thermal power plant, which is available abundantly but creates disposal problem. Several hectors of valuable land is required for their disposal. As fly ash is light in weight and easily flies, this creates severe health problems like asthma, bronchitis, and so forth. According to the survey, the total fly ash production in the world is about 780 million tons per year [3]. With silicon and aluminum as the main constituents, fly ash is an effective cement replacing material but the utilization is only 17–25%. At present, fly ash is used in the production of Portland Pozzolana Cement, partial replacement of cement and workability improving admixture in concrete, and also in the production of cellular blocks and bricks and in soil stabilization [4]. For every ton of fly ash used in place of Portland cement saves about a ton of carbon dioxide emission to the atmosphere [3]. The mortar and concrete made with fly

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