The present study discusses structural aspects of nanocomposites and the ability of layered nanosilicates to alter the flow behaviour of poly(lactic acid) (PLA) melts. In addition, dynamic and static mechanical properties of PLA nanocomposites prepared from melt mixing method have been also discussed. A comparative study of nanocomposite properties has been conducted using two different nanoclays, natural montmorillonite modified with alkyl ammonium surfactant (OMMT), and commercially available organosilicate, Cloisite 30B, as reinforcements within the PLA matrix. Since OMMT has undergone better intercalation within the matrix, the corresponding nanocomposite showed superior mechanical and rheological characteristics than its C30B counterpart. 1. Introduction Environmental impact generated by accumulating petroleum based plastic wastes is one of the most pondering topics among the researchers and environmentalists today. In this view, renewable resource based completely biodegradable aliphatic polyesters like poly(lactic acid) (PLA) and poly(hydroxyalkanoates) (PHA), carbohydrate based materials like starch and cellulose are under the scrutiny as apt replacement for petroleum based plastics. But still processability and cost are major drawbacks of these materials to clinch their niche in the market for various specific applications including “disposable materials.” Researchers like Ray et al. reported about the improvements in processability and performance characteristics of PLA by reinforcing it with layered nanosilicates [1]. Also, nanocomposites of PHAs, starch, and petroleum based biodegradable materials like poly(butylene adipate-co-terephthalate) (PBAT) and poly(caprolactone) (PCL) with improved processability; mechanical and thermal characteristics also have been reported by various researchers. Among all, PLA is highly crystalline in nature with inherent biodegradability as well as enough life to maintain mechanical properties without rapid hydrolysis. As per the literature, mechanical and thermal properties of PLA show considerable improvement as a function of extent of intercalation/exfoliation of nanoclay layers within the matrix [2–5]. However, the relationship between structural features and rheological characteristics of PLA melts in its nanocomposites still demands detailed analysis through fundamental point of view to better understand the materials processability under a given set of parameters. In this view, the current study discusses the structural aspects of nanocomposites and the ability of layered nanosilicates to alter the flow
References
[1]
S. S. Ray, P. Maiti, M. Okamoto, K. Yamada, and K. Ueda, “New polylactide/layered silicate nanocomposites. 1. Preparation, characterization, and properties,” Macromolecules, vol. 35, no. 8, pp. 3104–3110, 2002.
[2]
J. Y. Nam, S. S. Ray, and M. Okamoto, “Crystallization behavior and morphology of biodegradable polylactide/layered silicate nanocomposite,” Macromolecules, vol. 36, no. 19, pp. 7126–7131, 2003.
[3]
K. Ueda, S. S. Ray, K. Yamada, and M. Okamoto, “New polylactide-layered silicate nanocomposites. 2. Concurrent improvements of material properties, biodegradability and melt rheology,” Polymer, vol. 44, no. 3, pp. 857–866, 2002.
[4]
S. S. Ray, K. Yamada, M. Okamoto, A. Ogami, and K. Ueda, “New polylactide/layered silicate nanocomposites. 3. High-performance biodegradable materials,” Chemistry of Materials, vol. 15, no. 7, pp. 1456–1465, 2003.
[5]
R. Krishnamoorti, R. A. Vaia, and E. P. Giannelis, “Structure and dynamics of polymer-layered silicate nanocomposites,” Chemistry of Materials, vol. 8, no. 8, pp. 1728–1734, 1996.
[6]
S. S. Ray, K. Yamada, M. Okamoto, and K. Ueda, “Biodegradable polylactide/montmorillonite nanocomposites,” Journal of Nanoscience and Nanotechnology, vol. 3, no. 6, pp. 503–510, 2003.
[7]
O. Yoshida and M. Okamoto, “Direct melt intercalation of polylactide chains into nano-galleries: interlayer expansion and nano-composite structure,” Macromolecular Rapid Communications, vol. 27, no. 10, pp. 751–757, 2006.
[8]
S. S. Ray, K. Yamada, M. Okamoto, A. Ogami, and K. Ueda, “New polylactide/layered silicate nanocomposites, 4. Structure, properties and biodegradability,” Composite Interfaces, vol. 10, no. 4-5, pp. 435–450, 2003.
[9]
A. Bouaziz, F. Za?ri, M. Na?t-Abdelaziz, J. M. Gloaguen, and J. M. Lefebvre, “Micromechanical modelling and experimental investigation of random discontinuous glass fiber polymer-matrix composites,” Composites Science and Technology, vol. 67, no. 15-16, pp. 3278–3285, 2007.
[10]
K. C. Shive and Y. T. Guang, “Micromechanical modeling of material damping in discontinuous fiber three-phase polymer composites,” Composites Engineering, vol. 1, no. 1, pp. 49–60, 1991.
[11]
G. Kalaprasad, K. Joseph, S. Thomas, and C. Pavithran, “Theoretical modelling of tensile properties of short sisal fibre-reinforced low-density polyethylene composites,” Journal of Materials Science, vol. 32, no. 16, pp. 4261–4267, 1997.
[12]
G. Lin, X. Zhang, L. Liu, J. Zhang, Q. Chen, and L. Zhang, “Study on microstructure and mechanical properties relationship of short fibers/rubber foam composites,” European Polymer Journal, vol. 40, no. 8, pp. 1733–1742, 2004.
[13]
G. Kalaprasad, K. Joseph, S. Thomas, and C. Pavithran, “Theoretical modelling of tensile properties of short sisal fibre-reinforced low-density polyethylene composites,” Journal of Materials Science, vol. 32, no. 16, pp. 4261–4267, 1997.
[14]
J. R. Fried, Polymer Science and Technology, Prentice-Hall, Delhi, India, 2nd edition, 2005.
[15]
R. A. Vaia, R. K. Teukolsky, and E. P. Giannelis, “Interlayer structure and molecular environment of alkylammonium layered silicates,” Chemistry of Materials, vol. 6, no. 7, pp. 1017–1022, 1994.
[16]
D. Lewitus, S. McCarthy, A. Ophir, and S. Kenig, “The effect of nanoclays on the properties of PLLA-modified polymers Part 1: mechanical and thermal properties,” Journal of Polymers and the Environment, vol. 14, no. 2, pp. 171–177, 2006.
[17]
M.-A. Paul, C. Delcourt, M. Alexandre, P. Degée, F. Monteverde, and P. Dubois, “Polylactide/montmorillonite nanocomposites: study of the hydrolytic degradation,” Polymer Degradation and Stability, vol. 87, no. 3, pp. 535–542, 2005.
[18]
S. S. Ray, K. Yamada, M. Okamoto, Y. Fujimoto, A. Ogami, and K. Ueda, “New polylactide/layered silicate nanocomposites. 5. Designing of materials with desired properties,” Polymer, vol. 44, no. 21, pp. 6633–6646, 2003.
[19]
S. S. Ray and M. Okamoto, “New polylactide/layered silicate nanocomposites, 6a melt rheology and foam processing,” Macromolecular Materials and Engineering, vol. 288, no. 12, pp. 936–944, 2003.
[20]
M. Pluta, A. Galeski, M. Alexandre, M.-A. Paul, and P. Dubois, “Polylactide/montmorillonite nanocomposites and microcomposites prepared by melt blending: structure and some physical properties,” Journal of Applied Polymer Science, vol. 86, no. 6, pp. 1497–1506, 2002.
[21]
S. Iannace and L. Nicolais, “Isothermal crystallization and chain mobility of poly(L-lactide),” Journal of Applied Polymer Science, vol. 64, no. 5, pp. 911–919, 1997.