Multiwalled carbon nanotube (MWCNT)/polyethylene terephthalate (PET) composites were prepared by three processing methods: direct extrusion (DE), melt compounding followed by extrusion (MCE), and dispersion of the MWCNTs in a solvent by sonication followed by extrusion (SSE). The mechanical properties of the MWCNT/PET composites processed by MCE increased with 0.1?wt% MWCNTs with respect to the neat PET. The electrical percolation threshold of MWCNT/PET composites processed by DE and MCE was ?wt% and the conductivity was higher for composites processed by MCE. Raman spectroscopy and scanning electron microscopy showed that mixing the MWCNTs by melt compounding before extruding yields better dispersion of the MWCNTs within the PET matrix. The processing method assisted by a solvent resulted in matrix plasticization. 1. Introduction Polyethylene terephthalate (PET) is a thermoplastic of major industrial importance due to its high performance, low cost, and good physical properties. It has a variety of applications such as textiles, fibers, films, bottle containers, and food packaging and is also used in the automobile and electronic industries [1, 2]. On the other hand, the discovery of carbon nanotubes (CNTs) has attracted much attention in different areas of science and technology, from fundamental science to materials engineering. The excellent electrical, thermal, and mechanical properties of CNTs, together with their high aspect ratios and large surface areas, make them ideal candidates as reinforcements for thermoplastic polymer composites [3–6]. The most challenging tasks in the fabrication of CNT/polymer composites are a homogeneous dispersion of CNTs in the polymeric matrices and achieving good interfacial interactions between the CNTs and the matrix [7]. Currently, three processing techniques are in common use for fabrication of CNT/polymer composites: in situ polymerization, solution mixing, and melt compounding. Among these three processing techniques, melt compounding has been accepted as a simple and efficient method for processing thermoplastics, especially from an industrial perspective. This method allows the fabrication of high-performance thermoplastic nanocomposites at low cost, facilitating large scale-up for commercial applications. Furthermore, the combination of an inexpensive nonconductive thermoplastic polymer with a very small amount of electrically conductive CNTs is of great technological interest, since this may provide attractive possibilities for improving the mechanical and electrical properties of polymer nanocomposites
References
[1]
D. W. Van Krevelen, Properties of Polymers, Elsevier, Amsterdam, The Netherlands, 1997.
[2]
J. M. G. Cowie, Polymers: Chemistry and Physics of Modern Materials, Taylor and Francis Group, Boca Raton, Fla, USA, 2008.
[3]
E. Logakis, P. Pissis, D. Pospiech et al., “Low electrical percolation threshold in poly(ethylene terephthalate)/multi-walled carbon nanotube nanocomposites,” European Polymer Journal, vol. 46, no. 5, pp. 928–936, 2010.
[4]
G. Sun, G. Chen, Z. Liu, and M. Chen, “Preparation, crystallization, electrical conductivity and thermal stability of syndiotactic polystyrene/carbon nanotube composites,” Carbon, vol. 48, no. 5, pp. 1434–1440, 2010.
[5]
S. H. Jin, Y. B. Park, and K. H. Yoon, “Rheological and mechanical properties of surface modified multi-walled carbon nanotube-filled PET composite,” Composites Science and Technology, vol. 67, no. 15-16, pp. 3434–3441, 2007.
[6]
O. Breuer and U. Sundararaj, “Big returns from small fibers: a review of polymer/carbon nanotube composites,” Polymer Composites, vol. 25, no. 6, pp. 630–645, 2004.
[7]
Z. Zhu, R. Wang, Z. Dong, X. Huang, and D. Zhang, “Morphology, crystallization, and mechanical properties of poly(ethylene terephthalate)/multiwalled carbon nanotubes composites,” Journal of Applied Polymer Science, vol. 120, no. 6, pp. 3460–3468, 2011.
[8]
J. Y. Kim, H. S. Park, and S. H. Kim, “Multiwall-carbon-nanotube-reinforced poly(ethylene terephthalate) nanocomposites by melt compounding,” Journal of Applied Polymer Science, vol. 103, no. 3, pp. 1450–1457, 2007.
[9]
A. K. Anand, U. S. Agarwal, A. Nisal, and R. Joseph, “PET-SWNT nanocomposites through ultrasound assisted dissolution-evaporation,” European Polymer Journal, vol. 43, no. 6, pp. 2279–2285, 2007.
[10]
M. Mukherjee, T. Das, R. Rajasekar, S. Bose, S. Kumar, and C. K. Das, “Improvement of the properties of PC/LCP blends in the presence of carbon nanotubes,” Composites A, vol. 40, no. 8, pp. 1291–1298, 2009.
[11]
P. C. Ma, N. A. Siddiqui, G. Marom, and J. K. Kim, “Dispersion and functionalization of carbon nanotubes for polymer-based nanocomposites: a review,” Composites A, vol. 41, no. 10, pp. 1345–1367, 2010.
[12]
N. G. Sahoo, S. Rana, J. W. Cho, L. Li, and S. H. Chan, “Polymer nanocomposites based on functionalized carbon nanotubes,” Progress in Polymer Science, vol. 35, no. 7, pp. 837–867, 2010.
[13]
Z. Jia, Z. Wang, C. Xu et al., “Study on poly(methyl methacrylate)/carbon nanotube composites,” Materials Science and Engineering A, vol. 271, no. 1-2, pp. 395–400, 1999.
[14]
D. Bikiaris, A. Vassiliou, K. Chrissafis, K. M. Paraskevopoulos, A. Jannakoudakis, and A. Docoslis, “Effect of acid treated multi-walled carbon nanotubes on the mechanical, permeability, thermal properties and thermo-oxidative stability of isotactic polypropylene,” Polymer Degradation and Stability, vol. 93, no. 5, pp. 952–967, 2008.
[15]
M. O. Lisunova, Y. P. Mamunya, N. I. Lebovka, and A. V. Melezhyk, “Percolation behaviour of ultrahigh molecular weight polyethylene/multi-walled carbon nanotubes composites,” European Polymer Journal, vol. 43, no. 3, pp. 949–958, 2007.
[16]
G. Santoro, M. A. Gómez, C. Marco, and G. Ellis, “A solvent-free dispersion method for the preparation of PET/MWCNT composites,” Macromolecular Materials and Engineering, vol. 295, no. 7, pp. 652–659, 2010.
[17]
K. A. Anand, U. S. Agarwal, and R. Joseph, “Carbon nanotubes-reinforced PET nanocomposite by melt-compounding,” Journal of Applied Polymer Science, vol. 104, no. 5, pp. 3090–3095, 2007.
[18]
F. Avilés, A. Ponce, J. V. Cauich-Rodríguez, and G. T. Martínez, “TEM examination of MWCNTs Oxidized by mild experimental conditions,” Fullerenes, Nanotubes, Carbon Nanostructures, vol. 20, pp. 49–55, 2012.
[19]
H. Chen, Z. Liu, and P. Cebe, “Chain confinement in electrospun nanofibers of PET with carbon nanotubes,” Polymer, vol. 50, no. 3, pp. 872–880, 2009.
[20]
T. McNally, P. P?tschke, P. Halley et al., “Polyethylene multiwalled carbon nanotube composites,” Polymer, vol. 46, no. 19, pp. 8222–8232, 2005.
[21]
K. Awasthi, V. Kulshrestha, D. K. Avasthi, and Y. K. Vijay, “Optical, chemical and structural modification of oxygen irradiated PET,” Radiation Measurements, vol. 45, no. 7, pp. 850–855, 2010.
[22]
Y. Kong and J. N. Hay, “Multiple melting behaviour of poly(ethylene terephthalate),” Polymer, vol. 44, no. 3, pp. 623–633, 2002.
[23]
I. Okazaki and B. Wunderlich, “Reversible melting in polymer crystals detected by temperature-modulated differential scanning calorimetry,” Macromolecules, vol. 30, no. 6, pp. 1758–1764, 1997.
[24]
G. Antoniadis, K. M. Paraskevopoulos, D. Bikiaris, and K. Chrissafis, “Kinetics study of cold-crystallization of poly(ethylene terephthalate) nanocomposites with multi-walled carbon nanotubes,” Thermochimica Acta, vol. 493, no. 1-2, pp. 68–75, 2009.
[25]
T. McNally, P. P?tschke, P. Halley et al., “Polyethylene multiwalled carbon nanotube composites,” Polymer, vol. 46, no. 19, pp. 8222–8232, 2005.
[26]
R. Androsch and B. Wunderlich, “The link between rigid amorphous fraction and crystal perfection in cold-crystallized poly(ethylene terephthalate),” Polymer, vol. 46, no. 26, pp. 12556–12566, 2005.
[27]
M. Arnoult, E. Dargent, and J. F. Mano, “Mobile amorphous phase fragility in semi-crystalline polymers: comparison of PET and PLLA,” Polymer, vol. 48, no. 4, pp. 1012–1019, 2007.
[28]
S. Tzavalas and V. G. Gregoriou, “Uniaxially stretched PET/PET-MWNT nanocomposites: effect of the MWNTs on the chain conformations of PET,” Vibrational Spectroscopy, vol. 46, no. 2, pp. 135–140, 2008.
[29]
Z. Li, G. Luo, F. Wei, and Y. Huang, “Microstructure of carbon nanotubes/PET conductive composites fibers and their properties,” Composites Science and Technology, vol. 66, no. 7-8, pp. 1022–1029, 2006.