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Numerical Investigations of Unsteady Flow in a Centrifugal Pump with a Vaned Diffuser

DOI: 10.1155/2013/961580

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Abstract:

Computational fluid dynamics (CFD) analyses were made to study the unsteady three-dimensional turbulence in the ERCOFTAC centrifugal pump test case. The simulations were carried out using the OpenFOAM Open Source CFD software. The test case consists of an unshrouded centrifugal impeller with seven blades and a radial vaned diffuser with 12 vanes. A large number of measurements are available in the radial gap between the impeller and the diffuse, making this case ideal for validating numerical methods. Results of steady and unsteady calculations of the flow in the pump are compared with the experimental ones, and four different turbulent models are analyzed. The steady simulation uses the frozen rotor concept, while the unsteady simulation uses a fully resolved sliding grid approach. The comparisons show that the unsteady numerical results accurately predict the unsteadiness of the flow, demonstrating the validity and applicability of that methodology for unsteady incompressible turbomachinery flow computations. The steady approach is less accurate, with an unphysical advection of the impeller wakes, but accurate enough for a crude approximation. The different turbulence models predict the flow at the same level of accuracy, with slightly different results. 1. Introduction In centrifugal pumps, the relative motion between the rotor and stator and the small radial gap between the impeller blades and diffuser vanes result in a highly unsteady flow. This unsteadiness creates high pressure fluctuations, which are in turn responsible for unsteady dynamic forces that create vibrations and can cause damage. A large amount of detailed experimental investigations have therefore been dedicated to understanding the flow in centrifugal pumps. Among those, Dring et al. [1] showed that the two major sources of unsteadiness are potential and blade/wake interactions. In centrifugal turbomachines, the effects of these sources of unsteadiness become comparable [2]. On the basis of the studies mentioned above, Ubaldi et al. [3] built a simplified model of a centrifugal pump with a rotatable vaned diffuser to study rotor-stator interaction. They then investigated the upstream effect of the vaned diffuser on the impeller outflow in the radial gap of the model, as well as the flow in the impeller [4–6]. The experimental work contributes to an understanding of the flow complexity owing to rotor-stator interaction in the centrifugal pump. However, the knowledge is limited to the number of measurement points. For an extensive and detailed analysis of the flow, many different

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