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Effects of Rotation at Different Channel Orientations on the Flow Field inside a Trailing Edge Internal Cooling Channel

DOI: 10.1155/2013/765142

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Abstract:

The flow field inside a cooling channel for the trailing edge of gas turbine blades has been numerically investigated with the aim to highlight the effects of channel rotation and orientation. A commercial 3D RANS solver including a SST turbulence model has been used to compute the isothermal steady air flow inside both static and rotating passages. Simulations were performed at a Reynolds number equal to 20000, a rotation number (Ro) of 0, 0.23, and 0.46, and channel orientations of , 22.5°, and 45°, extending previous results towards new engine-like working conditions. The numerical results have been carefully validated against experimental data obtained by the same authors for conditions and Ro = 0, 0.23. Rotation effects are shown to alter significantly the flow field inside both inlet and trailing edge regions. These effects are attenuated by an increase of the channel orientation from to 45°. 1. Introduction It is a matter of fact that the adoption of proper cooling techniques is a key factor in the development of high performance and reliable gas turbine engines, since the hot gas temperature can be far above the melting point of the material used to manufacture the engine components. Focusing the attention on the internal cooling of gas turbine blades, the experimental research conducted on laboratory scaled models has played a great role in the engines development, while more recently, the availability of powerful computational tools has allowed a deeper insight into the performance of cooling channels characterized by various cross-section shapes (squared, rectangular, and triangular) and layouts (single pass, double pass). In this regard, significant examples concerning the simulation of cooling channels for nozzle blades, in static conditions, are represented by the works of Ooi et al. [1], Lohàsz et al. [2], Luo et al. [3], Viswanathan and Tafti [4], and Spring et al. [5]. However, the recent adoption of blade profiles with a reduced thickness in the trailing edge (TE) region made the thermal protection of the TE of high pressure turbine blades one of the most challenging issues to deal with [6]. Indeed, thin blade profiles are the best choice for a high aerodynamic efficiency, but they introduce severe constraints to the cooling design. Consequently, the TE internal cooling channels have an high aspect ratio cross-section in order to be easily accommodated in the elongated profile. Jet impingement is often used to increase the heat removal, if the blade thickness allows the realization of multiple cavities as in [7]. On the other side, a

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