TWO METHODS FOR ASSESSMENT OF RESIDUAL LIFE OFHK-40 FURNACE TUBES
TWO METHODS FOR ASSESSMENT OF RESIDUAL LIFE OF HK-40 FURNACE TUBES

Two methods for predicting residual life of high temperature furnace tubes are studied. One is testanalysis method that is mainly based on the creep rupture tests on postservice specimens. Specimens were taken from the tubes, which had been in service for different times. KachanovRobinsons damage summation concept is employed, however with a modified factor K(ts) to account for prior damage in the specimens. If the foregone total life corresponds with real condition, all of the test data modified by K(ts) should be distributed uniformly nearby the master curve of the new material. The other iscomputer simulation method that considers all of the operating conditions that influence the life. The finite element method (FEM) with iterative calculation is used in the analysis. The variation rates of critical damage element along the wall thickness are determined as a function of the service temperature and current damage. A special program designed based on the method predicts well the residual life of furnace tubes, so long as the maximum depth of critical damage in radius direction of tubes has been detected by ultrasonic techniques.