Evaluation of Al and Some of Its Alloys as Anode Materials vs γ-MnO2 as Cathode Material and Ore Produced γ-MnO2 vs Zn Anode in KOH Solution

In this study electrochemical performance of Al and some of its alloys （Al-Zn, Al-rvlg and Al-rvln） anodes vs MnO2 cathode were carried out in alkaline solution. The results show that the Al-Zn alloy anode has the best cell capacity among the other alloys. Cell capacity values go in the order Al-Zn〉Al-Mg〉Al〉Al-Mn. This result is probably related to the nature of passive films formed on the surface of the alloys which examined by scanning electron microscopy （SEM）. SEM morphologies of Al and its alloys showed coarse grains of passive films formed on the surface of these anode materials while Al-Mn morphology shows a needle-like structure. Electrolytic manganese dioxide （EMD） produced by electrodepositing on platinum anode from liquor resulting from reduction of low grade pyrolusite ore （β-MnO2） by sulfur slag was characterized as cathode in alkaline Zn-MnO2 batteries. Ore produced sample （EMD1） was performed well in comparison with EMD standard （EMD2） （commercial battery grade electrolytic manganese dioxide, TOSOH-Hellas GH-S）. SEM morphology of Zn anode after cell reaction was carried out and showed that Zn anode has fine grains of passive film on its surface.