|
|
复合材料自动铺丝软件技术研究与应用综述
|
Abstract:
自动铺丝技术是一种应用先进复合材料进行低成本、智能化、数字化构件制造的技术，它成功突破了复合材料大型构件难以手工成型的技术缺陷，具有制造高效率、高质量、高精度和高可靠性等优点。随着自动铺丝技术在大型飞机复合材料构件制造上的广泛应用，自动铺丝软件技术在复合材料设计制造一体化中的作用日趋重要，目前国内自动铺丝软件与国外成熟自动铺丝软件还存在着较大的差距。通过对国内外自动铺丝CAD/CAM软件的研究开发现状及应用情况进行研究与探讨，提出了自动铺丝CAD/CAM软件的开发趋势，为国内自主知识产权的自动铺丝软件开发提供有益借鉴。
Composite automatic fiber placement is a low-cost, intelligent and digital component manufacturing technology using advanced composite materials. It has the advantages of high efficiency, high quality, high precision and high reliability, and successfully breaks through the bottleneck of manual forming of large composite components. With the wide application of automatic fiber placement technology in the manufacturing of composite materials for large aircraft, the role of automatic fiber placement software in the integration of composite material design and manufacturing is becoming more and more important. At present, it’s still a big gap between China and foreign countries in the research of automatic fiber placement software. This paper studies and discusses the development status and application of automatic fiber placement CAD/CAM software, and puts forward the development trend of automatic fiber placement CAD/CAM software to provide useful reference for the development of automatic fiber placement software in China.
| [1] | 陈绍杰. 先进复合材料的近期发展趋势[J]. 材料工程, 2004(9): 9-13+18. |
| [2] | Beardmore, P., Harwood, J.J., Kinsman, K.R., et al. (1980) Fiber-Reinforced Composites: Engineered Structural Materials. Science, 20, 833-840. https://doi.org/10.1126/science.208.4446.833 |
| [3] | 王娆. 复合材料自动铺放技术研究[J]. 中国设备工程, 2020(11): 196-197. |
| [4] | 李培旭, 陈萍, 刘卫平. 先进复合材料增材制造技术最新发展及航空应用趋势[C]//第二十一届玻璃钢/复合材料学术交流会论文集. 哈尔滨: 玻璃钢/复合材料, 2016: 172-176, 193. |
| [5] | Christopher, S., Anis Baz, R., Andrew, A., et al. (2017) Machine Learning in Composites Manufacturing: A Case Study of Automated Fiber Placement Inspection. Procedia CIRP, 66, 74-78.
https://doi.org/10.1016/j.procir.2017.03.295 |
| [6] | Sebastian, M., Mahdieu, A.M.W., Jan, S., et al. (2021) Review of Image Segmentation Techniques for Layup Defect Detection in the Automated Fiber Placement Process. Journal of Intelligent Manufacturing, 32, 2099-2119.
https://doi.org/10.1007/s10845-021-01774-3 |
| [7] | 王显峰, 段少华, 唐珊珊, 马煜亮. 复合材料自动铺放技术在航空航天领域的研究进展[J]. 航空制造技术, 2022, 65(16): 64-77. https://doi.org/10.16080/j.issn1671-833x.2022.16.064 |
| [8] | 陈宇宁, 逄博, 张云峰. 复合材料自动铺丝技术研究进展[J]. 纤维复合材料, 2022, 39(2): 95-99. |
| [9] | 王显峰, 严飙, 薛柯, 肖军. 机器人高效自动铺丝技术研究进展[J]. 航空制造技术, 2019, 62(16): 14-20.
https://doi.org/10.16080/j.issn1671-833x.2019.16.014 |
| [10] | 阴鹏艳, 刘亚威. 机器人平台助力欧美航空自动铺丝高效化发展[C]//第二十一届全国复合材料学术会议(NCCM-21)论文集. 呼和浩特: 中国航空学会, 2020: 129-134. https://doi.org/10.26914/c.cnkihy.2020.015867 |
| [11] | Oromiehie, E., Prusty, B.G., Compston, P., et al. (2019) Automated Fibre Placement Based Composite Structures: Review on the Defects, Impacts and Inspections Techniques. Composite Structures, 224, Article ID: 110987.
https://doi.org/10.1016/j.compstruct.2019.110987 |
| [12] | Peeters, D., Clancy, G., Oliveri, V., et al. (2019) Concurrent Design and Manufacture of Athermoplastic Composite Stiffener. Composite Structures, 212, 271-280. https://doi.org/10.1016/j.compstruct.2019.01.033 |
| [13] | 黄威, 姚锋, 郑广强. 自动铺丝软件技术及国内应用情况概述[J]. 玻璃钢/复合材料, 2018(12): 102-106. |
| [14] | 周宇. 网格曲面自动铺丝路径规划基础研究[D]: [硕士学位论文]. 南京: 南京航空航天大学, 2020. |
| [15] | 还大军. 复合材料自动铺放CAD/CAM关键技术研究[D]: [博士学位论文]. 南京: 南京航空航天大学, 2010. |
| [16] | 彭啸. 基于自动铺放工艺的预浸料丝束转向铺贴质量表征与调控[D]: [硕士学位论文]. 杭州: 浙江大学, 2019. |
| [17] | 杨洋, 徐捷, 原崇新, 刘瑞丽, 刘卫平. 连续纤维增强聚苯硫醚预浸料自动铺丝工艺与热塑性复合材料性能研究[J]. 纤维复合材料, 2020, 37(1): 3-9. |
| [18] | Cincinnati Machine (2015) Composites Control-Bring Your Concept to Reality.
http://www.cincinnatilamb.com/compcon.html |
| [19] | 王雨思, 张磊, 王瑛, 等. 先进复合材料自动铺带技术[J]. 塑料工业, 2021, 49(3): 23-26, 58. |
| [20] | 北京创联智软科技有限公司. 复合材料纤维缠绕工艺设计模拟软件CADWIND[EB/OL].
https://www.iuitgroup.com/h-pd-14.html, 2019. |
| [21] | 赵盼, 吴博, 史耀耀, 史恺宁, 胡昊, 陈振, 俞涛, 孙鹏程. 纤维铺放压辊变形建模与分析[J]. 西北工业大学学报, 2021, 39(5): 1043-1048. |
| [22] | Zhang, L., Wang, X.P., Pei, J.Y. and Zhou, Y. (2020) Review of Automated Fibre Placement and Its Prospects for Advanced Composites. Journal of Materials Science, 55, 7121-7155. https://doi.org/10.1007/s10853-019-04090-7 |
| [23] | Hasenjaeger, B. (2013) Programming and Simulating Automated Fiber Placement (AFP) CNC Machines. SAMPE Journal, 49, 7-13. |
| [24] | Zeng, W.L., Hu, W.H., Liu, H. and Tian, H.B. (2021) Finite Element Analysis of Glass Fiber Winding Molding of HDPE Pressure Vessel. Journal of Physics: Conference Series, 1965, Article ID: 012050.
https://doi.org/10.1088/1742-6596/1965/1/012050 |
| [25] | Clancy, G., Peeters, D., O’higgins, R.M., et al. (2020) In-Line Variable Spreading of Carbon Fibre/Thermoplastic Pre-Preg Tapes for Application in Automatic Tape Placement. Materials & Design, 194, Article ID: 108967.
https://doi.org/10.1016/j.matdes.2020.108967 |
| [26] | Chanteli, A., Bandaru, A.K., Peeters, D., et al. (2020) Influence of Repass Treatment on Carbon Fibre-Reinforced PEEK Composites Manufactured Using Laser-Assisted Automatic Tape Placement. Composite Structures, 248, Article ID: 112539. https://doi.org/10.1016/j.compstruct.2020.112539 |
| [27] | Halbritter, J., et al. (2021) Automated Fiber Placement: A Review of History, Current Technologies, and Future Paths Forward. Composites Part C, 6, Article ID: 100182. https://doi.org/10.1016/j.jcomc.2021.100182 |
| [28] | Anonymous (2016) Simulation Software Benefits from 3D Cutting Tool Data. Modern Machine Shop, 89, 278-280. |
| [29] | 孙守政, 赵尧旭, 王扬, 韩振宇. 热塑性复合材料机器人铺放系统设计及工艺优化研究[J]. 机械工程学报, 2021, 57(23): 209-219. |
| [30] | 曹忠亮, 郭登科, 林国军, 胡清明, 富宏亚. 碳纤维复合材料自动铺放关键技术的现状与发展趋势[J]. 材料导报, 2021, 35(21): 21185-21194. |
| [31] | 富宏亚, 韩振宇, 付云忠. 一种高性能的纤维缠绕CAD/CAM软件——WINDSOFT[J]. 军民两用技术与产品, 2003(11): 43-45. https://doi.org/10.19385/j.cnki.1009-8119.2003.11.054 |
| [32] | 黄文宗, 孙容磊, 张鹏, 连海涛, 李丽丽, 刘艳伟. 国内复合材料自动铺放技术发展[J]. 航空制造技术, 2014(16): 84-89. https://doi.org/10.16080/j.issn1671-833x.2014.16.005 |
| [33] | 梁涛. 类回转体构件双头铺丝后处理技术研究[D]: [硕士学位论文]. 南京: 南京航空航天大学, 2018. |
| [34] | 邓琳蔚, 普远瞩, 张少秋, 等. 自动铺丝加热均匀性及其对复合材料性能的影响[J]. 航空制造技术, 2021, 64(9): 85–92. |
| [35] | 段玉岗, 董肖伟, 葛衍明, 刘德宁. 基于CATIA生成数控加工路径的机器人纤维铺放轨迹规划[J]. 航空学报, 2014, 35(9): 2632-2640. |
| [36] | 徐志明, 陈金成, 程松, 陈忠. 碳纤维自动铺丝机三维运动仿真软件[J]. 上海电气技术, 2021, 14(3): 50-55. |
| [37] | 马丁. 回转体自动铺丝轨迹规划及边界处理[D]: [硕士学位论文]. 南京: 南京航空航天大学, 2016. |
| [38] | 冉庆波, 肖鸿, 杨富鸿, 等. 含孔曲面自动铺丝轨迹规划算法[J]. 航空学报, 2022, 43(4): 425602. |
| [39] | 郭昊. 碳纤维自由曲面自动铺放装置及关键技术研究[D]: [硕士学位论文]. 镇江: 江苏科技大学, 2019.
https://doi.org/10.27171/d.cnki.ghdcc.2019.000264 |
| [40] | Oromiehie, E., Prusty, B.G., Compston, P. and Rajan, G. (2019) Automated Fibre Placement Based Composite Structures: Review on the Defects, Impacts and Inspections Techniques. Composite Structures, 224, Article ID: 110987.
https://doi.org/10.1016/j.compstruct.2019.110987 |
| [41] | 原崇新, 李妍, 潘杰, 赵新福. 自动铺丝过程中的典型缺陷及原因分析[J]. 航空制造技术, 2019, 62(4): 66-74.
https://doi.org/10.16080/j.issn1671-833x.2019.04.066 |
| [42] | 邓琳蔚, 普远瞩, 张少秋, 杨恒, 韩妙玲. 自动铺丝加热均匀性及其对复合材料性能的影响[J]. 航空制造技术, 2021, 64(9): 85-92. https://doi.org/10.16080/j.issn1671-833x.2021.09.085 |
| [43] | 文立伟, 肖军, 王显峰, 等. 中国复合材料自动铺放技术研究进展[J]. 南京航空航天大学学报, 2015, 47(5): 637-649. https://doi.org/10.16356/j.1005-2615.2015.05.003 |
| [44] | 张鹏. 碳纤维预浸带自动铺放轨迹规划与铺放适宜性研究[D]: [博士学位论文]. 武汉: 华中科技大学, 2016. |
| [45] | Bakhshi, N. and Hojjati, M. (2018) An Experimental and Simulative Study on the Defects Appeared during Tow Steering in Automated Fiber Placement. Composites Part A: Applied Science and Manufacturing, 113, 122-131.
https://doi.org/10.1016/j.compositesa.2018.07.031 |
| [46] | Martinec, T., Mlynek, J. and Petr？, M. (2015) Calculation of the Robot Trajectory for the Optimum Directional Orientation of Fibre Placement in the Manufacture of Composite Profile Frames. Robotics and Computer Integrated Manufacturing, 35, 42-54. https://doi.org/10.1016/j.rcim.2015.02.004 |
| [47] | Clancy, J.G., Peeters, D., Oliveri, V., et al. (2019) A Study of the Influence of Processing Parameters on Steering of Carbon Fibre/PEEK Tapes Using Laser-Assisted Tape Placement. Composites Part B: Engineering, 163, 243-251.
https://doi.org/10.1016/j.compositesb.2018.11.033 |
| [48] | Budelmann, D., Detampel, H., Schmidt, C., et al. (2019) Interaction of Process Parameters and Material Properties with Regard to Prepreg Tack in Automated Lay-Up and Draping Processes. Composites Part A: Applied Science and Manufacturing, 117, 308-316. https://doi.org/10.1016/j.compositesa.2018.12.001 |
| [49] | Chen, J.P., Li, Y., Liu, W.P., et al. (2019) Development Status of Aviation in Situ Forming Technology for Continuous Fiber Reinforced Thermoplastic Resin Matrix Composites. Acta Materiae Compositae Sinica, 36, 784-794. |
| [50] | 张小辉, 朱玉祥, 张少秋, 陈波, 支勉, 段玉岗. 先进复合材料自动铺丝技术研究进展[J]. 航空制造技术, 2018, 61(7): 54-61. https://doi.org/10.16080/j.issn1671-833x.2018.07.054 |
