Order picking operations need to efficiently process orders in today’s competitive environment. Previous research generally assumed on even placement of the cross aisles. This research examines the placement of cross aisles in order picking operations and its effect on various storage policies. While previous research has primarily examined cross aisles and storage policies separately, this research looks at them simultaneously. The results showed no difference between even and uneven placement of cross aisles and that within-aisle storage is better than across-aisle and random storage. The results also showed that within-aisle storage provides greater travel distance savings than the use of cross aisles.
References
[1]
Bozer, Y.A., Tanchoco, J., Tompkins, J.A. and White, J.A. (2010) Facilities Planning. John Wiley & Sons, Inc., Hoboken.
[2]
Coyle, J.J., Bardi, E.J. and Langley, C.J. (2003) The Management of Business Logistics: A Supply Chain Perspective. 7th Edition, South-Western, Mason, Ohio.
[3]
Frazelle, E. (2002) World-Class Warehousing and Material Handling. McGraw-Hill, New York.
[4]
Gibson, D.R. and Sharp, G.P. (1992) Order Batching Procedures. European Journal of Operational Research, 58, 57-67. https://doi.org/10.1016/0377-2217(92)90235-2
[5]
Rosenwein, M.B. (1996) A Comparison of Heuristics for the Problem of Batching Orders for Warehouse Selection. International Journal of Production Research, 34, 657-664.
https://doi.org/10.1080/00207549608904926
[6]
De Koster, M.B.M., Van der Poort, E.S. and Wolters, M. (1999) Efficient Order Batching Methods in Warehouses. International Journal of Production Research, 37, 1479-1504.
https://doi.org/10.1080/002075499191094
[7]
Petersen II, C.G. (2000) An Evaluation of Order Picking Policies for Mail Order Companies. Production and Operations Management, 9, 319-335.
[8]
Jarvis, J.M. and McDowell, E.D. (1991) Optimal Product Layout in an Order Picking Warehouse. IIE Transactions, 23, 93-102. https://doi.org/10.1080/07408179108963844
[9]
Caron, F., Marchet, G. and Perego, A. (1998) Routing Policies and COI-Based Storage Policies in Picker-to-Part Systems. International Journal of Production Research, 36, 713-732.
https://doi.org/10.1080/002075498193651
[10]
Petersen, C.G. and Schmenner, R.W. (1999) An Evaluation of Routing and Volume-Based Storage Policies in an Order Picking Operation. Decision Sciences, 30, 481-501.
https://doi.org/10.1111/j.1540-5915.1999.tb01619.x
[11]
Jane, C.C. (2000) Storage Location Assignment in a Distribution Center. International Journal of Physical Distribution & Logistics Management, 30, 55-71.
https://doi.org/10.1108/09600030010307984
[12]
Larson, T.N., March, H. and Kusiak, A. (1997) A Heuristic Approach to Warehouse Layout with Class-Based Storage. IIE Transactions, 29, 337-348.
https://doi.org/10.1080/07408179708966339
[13]
Hausman, W.H., Schwarz, L.B. and Graves, S.C. (1976) Optimal Storage Assignment in Automatic Warehousing Systems. Management Science, 22, 629-638.
https://doi.org/10.1287/mnsc.22.6.629
[14]
Rosenblatt, M.J. and Eynan, A. (1989) Deriving the Optimal Boundaries for Class-based Automatic Storage/Retrieval Systems. Management Science, 35, 1519-1524.
https://doi.org/10.1287/mnsc.35.12.1519
[15]
Eynan, A. and Rosenblatt, M.J. (1994) Establishing Zones in Single-Command Class-based Rectangular AS/RS. IIE Transactions, 26, 38-46.
https://doi.org/10.1080/07408179408966583
[16]
Petersen, C.G., Aase, G.R. and Heiser, D.R. (2004) Improving Order Picking Performance through the Implementation of Class-Based Storage. International Journal of Physical Distribution and Logistics Management, 34, 534-544.
http://dx.doi.org/10.1108/09600030410552230
[17]
Ratliff, H.D. and Rosenthal, A.S. (1983) Order-Picking in a Rectangular Warehouse: A Solvable Case of the Traveling Salesman Problem. Operations Research, 31, 507-521.
http://dx.doi.org/10.1287/opre.31.3.507
[18]
Hall, R.W. (1993) Distance Approximations for Routing Manual Pickers in a Warehouse. IIE Transactions, 25, 76-87. http://dx.doi.org/10.1080/07408179308964306
[19]
Petersen, C.G. (1997) An Evaluation of Order Picking Routing Policies. International Journal of Operations & Production Management, 17, 1096-1111.
http://dx.doi.org/10.1108/01443579710177860
[20]
De Koster, R. and Van der Poort, E. (1998) Routing Orderpickers in a Warehouse: A Comparison between Optimal and Heuristics Solutions. IIE Transactions, 30, 469-480.
http://dx.doi.org/10.1080/07408179808966487
[21]
Petersen, C.G. (1999) The Impact of Routing and Storage Policies on Warehouse Efficiency. International Journal of Operations & Production Management, 19, 1053-1064.
http://dx.doi.org/10.1108/01443579910287073
[22]
Roodbergen, K.J. and De Koster, R.A. (2001) Routing Order Pickers in a Warehouse with a Middle Aisle. European Journal of Operational Research, 133, 32-43.
http://dx.doi.org/10.1016/S0377-2217(00)00177-6
[23]
Roodbergen, K.J. and De Koster, R.A. (2001) Routing Methods for Warehouses with Multiple Cross Aisles. International Journal of Production Research, 39, 1865-1883.
http://dx.doi.org/10.1080/00207540110028128
[24]
Vaughan, T.S. and Petersen, C.G. (1999) The Effect of Warehouse Cross Aisles on Order Picking Efficiency. International Journal of Operations Research, 37, 881-897.
http://dx.doi.org/10.1080/002075499191580
[25]
Bassan, Y., Roll, Y. and Rosenblatt, M.J. (1980) Internal Layout Design of a Warehouse. AIIE Transactions, 12, 317-322. http://dx.doi.org/10.1080/05695558008974523
[26]
Petersen, C.G. (2002) Considerations in Order Picking Zone Configuration. International Journal of Operations & Production Management, 22, 793-805.
http://dx.doi.org/10.1108/01443570210433553
[27]
Gue, K.R. and Meller, R.D. (2009) Aisle Configurations for Unit-Load Warehouses. IIE Transactions, 41, 171-182. http://dx.doi.org/10.1080/07408170802112726
[28]
Pohl, L.M., Meller, R.D. and Gue, K.R. (2011) Turnover-Based Storage in Non-Traditional Unit-Load Warehouse Designs. IIE Transactions, 43, 703-721.
http://dx.doi.org/10.1080/0740817X.2010.549098
[29]
Ben-Mahmud, Y. (1987) The Effect of Warehouse Layout on Order Picking Efficiency. Unpublished M.S. Thesis, Oregon State University, Corvallis, OR.
[30]
Caron, F., Marchet, G. and Perego, A. (2000) Optimal Layout in Low-Level Picker-to-Part Systems. International Journal of Production Research, 38, 101-117.
http://dx.doi.org/10.1080/002075400189608
[31]
Rao, S. and Adil, G.K. (2013) Optimal Class Boundaries, Number of Aisles, and Pick List Size for Low-Level Order Picking Systems. IIE Transactions, 45, 1309-1332.
http://dx.doi.org/10.1080/0740817X.2013.772691
[32]
Berglund, P. and Batta, R. (2012) Optimal Placement of Warehouse Cross Aisles in a Picker-to-Part Warehouse with Class-Based Storage. IIE Transactions, 44, 107-120.
http://dx.doi.org/10.1080/0740817X.2011.578608
[33]
Petersen, C.G. and Aase, G.R. (2004) A Comparison of Picking, Storage, and Routing Policies in Manual Order Picking. International Journal of Production Economics, 92, 11-19.
http://dx.doi.org/10.1016/j.ijpe.2003.09.006