%0 Journal Article %T Interface Design Strategy for the Fabrication of Highly Stretchable Strain Sensors %J - %D 2018 %R https://doi.org/10.1021/acsami.8b14573 %X Simultaneously achieving high piezoresistive sensitivity, stretchability, and good electrical conductivity in conductive elastomer composites (CECs) with carbon nanofillers is crucial for stretchable strain sensor and electrode applications. Here, we report a facile and environmentally friendly strategy to realize these three goals at once by using branched carbon nanotubes, also known as the carbon nanostructure (CNS). Inspired by the brick-wall structure, a robust segregated conductive network of a CNS is formed in the thermoplastic polyurethane (TPU) matrix at a very low filler fraction, which renders the composite very good electrical, mechanical, and piezoresistive properties. An extremely low percolation threshold of 0.06 wt %, currently the lowest for TPU-based CECs, is achieved via this strategy. Meanwhile, the electrical conductivity is up to 1 and 40 S/m for the composites with 0.7 and 4 wt % CNS, respectively. Tunable piezoresistive sensitivity dependent on CNS content is obtained, and the composite with 0.7 wt % filler has a gauge factor up to 6861 at strain ¦Å = 660% (elongation at break is 950%). In addition, this strategy also renders the composites¡¯ attractive tensile modulus. The composite with 3 wt % CNS shows 450% improvement in Young¡¯s modulus versus neat TPU. This work introduces a facile strategy to fabricate highly stretchable strain sensors by designing CNS network structures, advancing understanding of the effects of polymer¨Cfiller interfaces on the mechanical and electrical property enhancements for polymer nanocomposites %U https://pubs.acs.org/doi/10.1021/acsami.8b14573