%0 Journal Article %T In situ thermal %A Fumiaki Takahashi %A James S TĦŻien %A Jiyuan Kang %J Journal of Fire Sciences %@ 1530-8049 %D 2018 %R 10.1177/0734904118794955 %X Thermal insulating performance and char-layer properties have been studied for water-based intumescent coatings for structural steel fire protection using a new laboratory-scale mass-loss cone apparatus. A specimen (100 ĦÁ 100 mm mild steel plate; the initial coating thickness: 0.3¨C2.0£żmm) is placed horizontally and exposed to a constant incident radiant heat flux (25, 50, or 75£żkW/m2). The apparent thermal conductivity of the expanding char layer is determined in situ based on real-time measurements of the temperature distribution in the char layer and the heat flux transmitted through the char layer. Three-dimensional morphological observations of the expanded char layer are made using a computed tomographic¨Cbased analytical method. The vertical variation of the porosity of the expanded char layer is measured. The measured heat-blocking efficiency is correlated strongly with the incident heat flux, which increases the expanded char-layer thickness, and porosity for sufficiently large initial coating thicknesses (>0.76£żmm). For a thin coating (0.30£żmm), violent off-gassing disrupts the intumescing processes to form a consistent char layer after abrupt exposure to higher incident heat fluxes, thus resulting in lower heat-blocking efficiency. Therefore, the product application thickness must exceed a proper threshold value to ensure an adequate thermal insulation performance %K Passive fire protection %K char layer %K porosity %K computed tomography %K heat-blocking efficiency %U https://journals.sagepub.com/doi/full/10.1177/0734904118794955