%0 Journal Article %T Long discontinuous carbon fibre/polypropylene composites for high volume structural applications %A DT Burn %A LT Harper %A MS Johnson %A NA Warrior %J Journal of Composite Materials %@ 1530-793X %D 2018 %R 10.1177/0021998317722204 %X A processing route is presented to manufacture discontinuous carbon fibre-reinforced polypropylene composites, using much longer fibre lengths (25£żmm) and higher volume fractions (up to 45%) than previously reported in the literature. Carbon fibre tows are coated with different ratios of polypropylene, blended with a maleic anhydride coupling agent, to investigate the influence of the interfacial shear strength at the microscale on the macroscale composite properties. Improvements in the tensile performance at the macroscale (70% increase) are not as high as those reported for the interfacial shear strength at the microscale (300%), following the addition of the coupling agent. Consequently, the tensile strength of the carbon fibre-reinforced polypropylene material is only 45% of values reported for carbon fibre/epoxy systems, however, the tensile stiffness is comparable. This demonstrates the potential for using carbon fibre-reinforced polypropylene for structural applications, following further process optimisation to overcome the current high levels of porosity (3.3% at 0.45Vf) to improve the tensile strength %K Compression moulding %K discontinuous fibres %K thermoplastic %K carbon fibre %U https://journals.sagepub.com/doi/full/10.1177/0021998317722204