%0 Journal Article %T 超细钨铜复合粉末注射成型药型罩研发及测试 %A 吴焕龙 %A 彭科普 %A 向旭 %A 王威 %A 宋久鹏 %J 材料科学与工业 %D 2017 %R 10.11951/j.issn.1005-0299.20160309 %X W-Cu合金结合了钨的高密度与铜的高动态延伸率,是一种前景广阔的药型罩材料.为获得性能优良的金属射流,提高油气井射孔弹的穿孔指标,对高致密均质W-Cu合金药型罩进行了研发.采用热化学工艺开发了不同含铜率(质量分数为10%,15%,20%,25%)的亚微米级超细W-Cu复合粉末,选W-25Cu型复合粉末并采用注射近净成型工艺技术制备了药型罩,将脱脂件在H2气氛中烧结,峰值温度为1 200 ℃.采用SEM观察发现,烧结药型罩微观结构为亚微米级的W粒子均匀地分布在Cu基体中,其实测密度高达14.75 g/cm3.拉伸试验表明,所开发的药型罩材料具有优良的力学性能,极限抗拉强度达到822.4 MPa,屈服强度达807.5 MPa,延伸率为1.18%.破甲性能测试实验证明,该类药型罩具有极其稳定的侵彻性能.</br>Tungsten-copper (W-Cu) is an attractive material for shaped charge liner due to the combination of the high density of W and the good plasticity of Cu. In order to improve penetration indexes of perforating charges by obtain metal jet with excellent performance, the W-Cu liner with high degree homogeneity and relative density was developed.A series of submicron W-Cu composite powder with different Cu content from 10%~25% has been developed by thermo-chemical process. With the utilization of metal injection moulding(MIM), a type of near net-shaping shaped charge liner in W-25Cu has been prepared.The debinded parts were then sintered in Hydrogen atmosphere at the peak temperature of 1 200 ℃.After being sintered, the measured density of W-25Cu liner reached 14.75 g/cm3.Tensile test indicated that the developed liner possessed excellent material mechanical properties, ultimate tensile strength 822.4 MPa, Yield strength 807.5 MPa, Elongation 1.18%.The resulted material observed by SEM has a microstructure with the submicron W particles distributing homogeneously in the Cu matrix.The ballistic test showed the shaped charge W-25Cu liner by metal injection moulding of ultrafine composite powder with a high stable performance to penetrating into concrete target. %K W-Cu药型罩 %K 超细复合粉末 %K 注射成型 %K 组织和性能 %K 混凝土侵彻< %K /br> %K W-Cu %K shaped %K charge %K liner %K ultrafine %K composite %K powder %K metal %K injection %K moulding %K microstructures %K and %K properties %K concrete %K penetration %U http://hit.alljournals.cn/mst_cn/ch/reader/view_abstract.aspx?file_no=20170414&flag=1