%0 Journal Article %T Integration of Lean Approaches to Manage a Manual Assembly System %A Qian Wang %A Nick Bennett %J Open Journal of Social Sciences %P 226-231 %@ 2327-5960 %D 2014 %I Scientific Research Publishing %R 10.4236/jss.2014.29038 %X

Today, importance of flexibility and reconfigurability needs to be addressed when designing and implementing a cost-effective and responsive manufacturing system. Such a system should be able to accommodate dynamic changes of product varieties and production volumes by maximizing its production capability and minimizing its production costs, this is particularly useful for a SME (small and medium-sized enterprises) to remain competitive in the market. For a manual assembly line, it is always a good practice using a highly skilled workforce that each assembly worker is capable of performing multiple tasks. Ideally, each worker is fully trained to complete assigned tasks of a unit from start to finish. This paper presents a case study of incorporating 5S management rules into an assembly system using so-called skillful and dynamic walking workers as a combination of lean management approaches to improve productivity and efficiency of a shop floor production line at a local plant.

%K Lean Management %K Lean Production %K Assembly Systems %U http://www.scirp.org/journal/PaperInformation.aspx?PaperID=49194