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Simulation of Fluid Flow, Heat Transfer and Micro-Segregation in Twin-roll Strip Casting of Stainless Steel
Xiaoming ZHANG,Zhengyi JIANG,Xianghua LIU,Guodong WANG,
Xiaomin
,ZHANG,Zhengyi,JIANG,Xianghua,LIU,Guodong,WANG

材料科学技术学报 , 2006,
Abstract: In twin-roll strip casting process, metal flow and temperature distribution in the molten pool directly affect the stability of the process and the quality of products. In this paper, a 3D coupled thermal-flow fenite element modeling (FEM) simulation for twin-roll strip casting of stainless steel was performed. Influences of the pouring temperature and casting speed on the temperature fields were obtained from the numerical simulation. The micro-segregation of the solutes during the strip casting process of stainless steel was also simulated. A developed micro-segregation model was used to calculate the micro-segregation of solutes in twin-roll casting of stainless steel. The relationship between the solidus fraction in solidification and temperature was given,which was used to determine the LIT (liquid impermeable temperature), ZST (zero strength temperature) and ZDT (zero ductility temperature) in the period of non-equilibrium solidification. The effect of temperature on the micro-segregation was discussed. According to the computational results, the solidification completion temperature in the twin-roll strip casting of stainless steel was then determined, which can provide a basis for controlling the location of solidification completion temperature and analysing the crack of the casting strip.
Improvement of die life in high speed injection die casting  [PDF]
Yasuhiro Arisuda,Akihito Hasuno,Junji Yoshida
China Foundry , 2008,
Abstract: High-speed injection die casting is an effi cient manufacturing technology for upgrading aluminum die-cast products. However, defi ciencies (such as die damage in early period) due to larger load on the molding die compared with conventional technology have brought new challenges. In this study, the cause of damage generated in super high-speed injection was investigated by the combination of experimental observation of the dies and CAE simulation (e.g. die emperature analysis, fl ow analysis and thermal stress analysis). The potential countermeasures to solve the above problems were also proposed.
Controlling the quantum computational speed  [PDF]
N. Metwally,M. Abdel-Aty,M. Sebawe Abdalla
Physics , 2008, DOI: 10.1142/S0217979208049029
Abstract: The speed of quantum computation is investigated through the time evolution of the speed of the orthogonality. The external field components for classical treatment beside the detuning and the coupling parameters for quantum treatment play important roles on the computational speed. It has been shown that the number of photons has no significant effect on the speed of computation. However, it is very sensitive to the variation in both detuning and the interaction coupling parameters.
The Influence of Casting Machine Speed in Cellulose Acetate Membrane Preparation  [cached]
Luqman Buchori
International Journal of Science and Engineering , 2010, DOI: 10.12777/ijse.v1i2.1231
Abstract: Membranes are being increasingly used as a valuable separation tool in laboratory as well as in industrial processes. Continual development of new membrane materials is crucial to sustain and expand the growing interest in this technology and modern polymer chemistry is highly proficient in tailoring polymers with desired properties such as increased mechanical, thermal and chemical stability. Cellulose acetate (CA) is one of the membrane polymers that has been used for aqueous based separation and used as both reverses osmosis (RO) and ultrafiltration (UF) membranes. This paper presents investigation of influence of casting machine speed in membrane preparation. CA is used in this study. That was CA-398-30 with average acetyl content 39.8 wt %. Non solvent used is water and the solvent is 99.7 % organic Dimethyl Sulfoxide (DMSO). The homogenous CA/DMSO solutions were prepared by dissolving CA in DMSO solvent. The CA concentration were varied 13 and 16 % while casting solution speed were varied from 20 to 80 mm/sec with distance cutting machine were fixed at 14 cm. In addition, non solvent in coagulation bath also were varied by 100 % water and 10 % DMSO in water. The results of this experiment describe effect of casting machine speed to water permeability. The effect of CA concentration to water permeability shows the adversative result between 13 and 16 % CA in 100 non solvent water. The similar result also observed in 10 % DMSO in water.
INFLUENCES OF CASTING SPEED AND SEN DEPTH ON FLUID FLOW IN THE FUNNEL TYPE MOLD OF A THIN SLAB CASTER
BW Li,XY Tian,EG Wang,and JC He,
B.W.
,Li,X.Y.,Tian,E.G.,Wang,J.C.,He

金属学报(英文版) , 2007,
Abstract: In recent years, thin slab continuous casting technology has been widely used to improve the quality of the product and to reduce the cost. One of the challenges faced by this technology is to design reasonable flow patterns, which strongly affect the surface and inner properties of the final slab in the mold. With the fixed scales and complex geometrical structures of nozzle and funnel type mold,a series of numerical simulations are made to analyze the flow patterns in melt steel using finite volume method based on structured body fitted coordinate grids. The CFD (computational fluid dynamics) package is validated first using one typical case described in previously published studies,and then it is developed to study the effect of operational parameters on fluid flow in thin slab caster.Two operational parameters, casting speed and SEN (submerged entry nozzle) depth, are mainly considered for numerical analysis. On the basis of present simulations, the reasonable SEN submergence depths corresponding to different casting speeds are suggested according to fluid flow characteristics like, flow jet impingement on the narrow side of the mold, flow speed of the melt steel beneath the meniscus and the recirculation region. This is the first stage of study on the numerical analysis of the whole thin slab casting process with electromagnetic brake.
Electron Beam Melting and Refining of Metals: Computational Modeling and Optimization  [PDF]
Katia Vutova,Veliko Donchev
Materials , 2013, DOI: 10.3390/ma6104626
Abstract: Computational modeling offers an opportunity for a better understanding and investigation of thermal transfer mechanisms. It can be used for the optimization of the electron beam melting process and for obtaining new materials with improved characteristics that have many applications in the power industry, medicine, instrument engineering, electronics, etc. A time-dependent 3D axis-symmetrical heat model for simulation of thermal transfer in metal ingots solidified in a water-cooled crucible at electron beam melting and refining (EBMR) is developed. The model predicts the change in the temperature field in the casting ingot during the interaction of the beam with the material. A modified Pismen-Rekford numerical scheme to discretize the analytical model is developed. These equation systems, describing the thermal processes and main characteristics of the developed numerical method, are presented. In order to optimize the technological regimes, different criteria for better refinement and obtaining dendrite crystal structures are proposed. Analytical problems of mathematical optimization are formulated, discretized and heuristically solved by cluster methods. Using important for the practice simulation results, suggestions can be made for EBMR technology optimization. The proposed tool is important and useful for studying, control, optimization of EBMR process parameters and improving of the quality of the newly produced materials.
Virtual Mold Technique in Thermal Stress Analysis during Casting Process

Si-Young Kwak,Jae-Wook Baek,Jeong-Ho Nam,Jeong-Kil Choi,

材料科学技术学报 , 2008,
Abstract: It is important to analyse the casting product and the mold at the same time considering thermal contraction of the casting and thermal expansion of the mold. The analysis considering contact of the casting and the mold induces the precise prediction of stress distribution and the defect such as hot tearing. But it is difficult to generate FEM mesh for the interface of the casting and the mold. Moreover the mesh for the mold domain spends lots of computational time and memory for the analysis due to a number of meshes. Consequently we proposed the virtual mold technique which only uses mesh of the casting part for thermal stress analysis in casting process. The spring bar element in virtual mold technique is used to consider the contact of the casting and the mold. In general, a volume of the mold is much bigger than that of casting part, so the proposed technique decreases the number of mesh and saves the computational memory and time greatly. In this study, the proposed technique was verified by the comparison with the traditional contact technique on a specimen. And the proposed technique gave satisfactory results.
High speed twin roll casting of 6016 strip  [PDF]
T. Haga,M. Ikawa,H. Watari,S. Kumai
Journal of Achievements in Materials and Manufacturing Engineering , 2006,
Abstract: Purpose: of this paper is to clear the possibility of high speed roll casting of thin aluminum alloy strip. 6016aluminum alloy is used for sheet metal of the automobile. Therefore, casting of 6016 was tried in this study.Castability and characteristics of roll cast 6016 strip were investigated.Design/methodology/approach: was a high speed twin roll caster. The high speed twin roll caster was designedto overcome the low castability of the twin roll caster.Findings: are as below. The 6016 could be cast at speed of 60 m/min. The thickness of the 6016 was 3 mm.The microstructure at as-cast and after T6 heat treatment was shown. The microstructure was very fine by theeffect of the rapid solidification. The mechanical properties were investigated by the tension test and 180 degreesbending test. The as-cast strip could be cold rolled down to 1 mm without homogenization. The result of tensiontest (gage length 50mm) of T4 strip was as below, tensile stress was 242 MPa, proof stress was 123 MPa andelongation was 26%. There was no crack at the outer surface of 180-degree-bent strip until contact. This showsthe strip endure the hem forming.Research limitations/implications: is the width of the strip was 100 mm. The test using a large scale twin rollcaster must be operated.Practical implications: are as below. The mechanical properties of the roll-cast 6016 were enough for the sheetmetal for the automobile. The low productivity of the twin roll caster could be improved, and economy 6016strip was able to produce.Originality/value: is that 6016 strip could be cast at speed 60 m/min and this strip had good mechanicalproperties.
Quantum Limit on Computational Time and Speed  [PDF]
A. K. Pati,S. R. Jain,A. Mitra,R. Ramanna
Physics , 2002, DOI: 10.1016/S0375-9601(02)01041-1
Abstract: We investigate if physical laws can impose limit on computational time and speed of a quantum computer built from elementary particles. We show that the product of the speed and the running time of a quantum computer is limited by the type of fundamental interactions present inside the system. This will help us to decide as to what type of interaction should be allowed in building quantum computers in achieving the desired speed.
Microstructure and Eutectic Carbide Morphology of the High Speed Steel Strips Produced by Twin Roll Strip Casting Process
Hongshuang DI,Xiaoming ZHANG,Guodong WANG,Xianghua LIU,
HongshuangDI
,XiaomingZHANG,GuodongWANG,XianghuaLIU

材料科学技术学报 , 2003,
Abstract: The M2 high-speed steel strip was produced by using the laboratory scale twin roll strip caster. The microstructure and eutectic carbide morphology of thus produced products were observed and analyzed, and the comparison of those with conventional products was carried out. The effects of the processing parameters such as the melting temperature, the pouring temperature, rolling speed and separating force on the microstructure and eutectic carbide morphology and their distribution were analyzed. The spheroidizing process of the strips in the annealing process was investigated. The relations between the growth and spheroidizing of the eutectic carbide and the annealing technology were obtained, and the mechanism of the twin roll strip casting process improving the eutectic carbide spheroidizing was discussed. The theoretical instruction for determining the subsequent treatment process was provided.
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